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Assembly (1)

WARNING: This page is about a different car, the 2006 Infiniti QX56. However, it is still accessible from the selected car via links, so may be relevant.
  1. Drive new manual shaft oil seals into the transmission case until it is flush using suitable tool.
    CAUTION:
    • Apply ATF to manual shaft oil seals.
    • Do not reuse manual shaft oil seals.
      Fig 1: Installing Oil Seals
      G04133793Courtesy of NISSAN MOTOR CO., U.S.A.
  2. Install detent spring and spacer in transmission case. Tighten bolt to the specified torque. Refer to "COMPONENTS ".
    Fig 2: Identifying Detent Spring And Spacer
    G04133794Courtesy of NISSAN MOTOR CO., U.S.A.
  3. Install manual shaft to transmission case.
    Fig 3: Installing Manual Shaft
    G04133795Courtesy of NISSAN MOTOR CO., U.S.A.
  4. Install parking rod to manual plate.
    Fig 4: Installing Parking Rod To Manual Plate
    G04133796Courtesy of NISSAN MOTOR CO., U.S.A.
  5. Install manual plate (with parking rod) to manual shaft.
    Fig 5: Installing Manual Plate
    G04133797Courtesy of NISSAN MOTOR CO., U.S.A.
  6. Install new retaining pin into the manual plate and manual shaft.
    1. Fit pinhole of the manual plate to pinhole of the manual shaft using suitable tool.
    2. Tap the new retaining pin into the manual plate using suitable tool.
      CAUTION:
      • Drive retaining pin to 2mm (0.8 in) over the manual plate.
      • Do not reuse retaining pin.
        Fig 6: Identifying New Retaining Pin
        G04133798Courtesy of NISSAN MOTOR CO., U.S.A.
  7. Install new retaining pin into the transmission case and manual shaft.
    1. Fit pinhole of the transmission case to pinhole of the manual shaft using suitable tool.
    2. Tap the new retaining pin into the transmission case, using suitable tool.
      CAUTION:
      • Drive retaining pin to 5 mm (0.20 in) over the transmission case.
      • Do not reuse retaining pin.
        Fig 7: Identifying New Retaining Pin
        G04133799Courtesy of NISSAN MOTOR CO., U.S.A.
  8. Install new O-rings to servo assembly.
    CAUTION:
    • Do not reuse O-rings.
    • Apply petroleum jelly to O-rings.
      Fig 8: Installing New O-Rings
      G04133800Courtesy of NISSAN MOTOR CO., U.S.A.
  9. Install return spring to servo assembly.
    Fig 9: Installing Return Spring
    G04133801Courtesy of NISSAN MOTOR CO., U.S.A.
  10. Install servo assembly in transmission case.
    Fig 10: Installing Servo Assembly
    G04133802Courtesy of NISSAN MOTOR CO., U.S.A.
  11. Install snap ring to transmission case using suitable tool.
    Fig 11: Identifying Snap Ring
    G04133803Courtesy of NISSAN MOTOR CO., U.S.A.
  12. Install new D-rings in reverse brake piston.
    CAUTION:
    • Do not reuse D-rings.
    • Apply ATF to D-rings.
      Fig 12: Identifying New D-Rings
      G04133804Courtesy of NISSAN MOTOR CO., U.S.A.
  13. Install reverse brake piston in transmission case.
    Fig 13: Identifying Reverse Brake Piston
    G04133805Courtesy of NISSAN MOTOR CO., U.S.A.
  14. Install needle bearing to drum support edge surface.
    CAUTION: Apply petroleum jelly to needle bearing.
    Fig 14: Identifying Needle Bearing
    G04133806Courtesy of NISSAN MOTOR CO., U.S.A.
  15. Install new seal rings to drum support.
    CAUTION:
    • Do not reuse seal rings.
    • Apply petroleum jelly to seal rings.
      Fig 15: Identifying New Seal Rings
      G04133807Courtesy of NISSAN MOTOR CO., U.S.A.
  16. Install spring retainer and return spring in transmission case.
    Fig 16: Identifying Spring Retainer And Return Spring
    G04133808Courtesy of NISSAN MOTOR CO., U.S.A.
  17. Install snap ring in transmission case while compressing return spring using Tool.

    Tool number : KV31102400 (J-34285 and J-34285-87) 

    CAUTION: Securely assemble them so that snap ring tension is slightly weak.
    Fig 17: Identifying Snap Ring In Transmission Case
    G04133809Courtesy of NISSAN MOTOR CO., U.S.A.
  18. Install reverse brake drive plates, driven plates and dish plate in transmission case.
    CAUTION: Take care with the order and direction of plates.
    Fig 18: Identifying Reverse Brake Drive Plates, Driven Plates And Dish Plate In Transmission Case
    G04133810Courtesy of NISSAN MOTOR CO., U.S.A.
  19. Assemble N-spring.
  20. Install reverse brake retaining plate in transmission case.
    Fig 19: Identifying Reverse Brake Retaining Plate In Transmission Case
    G04133811Courtesy of NISSAN MOTOR CO., U.S.A.
  21. Install snap ring in transmission case.
    Fig 20: Identifying Snap Ring
    G04133812Courtesy of NISSAN MOTOR CO., U.S.A.
  22. Measure clearance between retaining plate and snap ring. If not within specified clearance, select proper retaining plate.

    Specified clearance "A" : Standard: 0.7 - 1.1mm (0.028 - 0.043 in) 

    Retaining plate : Refer to " REVERSE BRAKE  ". 

    Fig 21: Measuring Clearance Between Retaining Plate And Snap Ring
    G04133813Courtesy of NISSAN MOTOR CO., U.S.A.
  23. Install needle bearing to transmission case.
    CAUTION:
  24. Install revolution sensor to transmission case. Tighten revolution sensor bolt to the specified torque. Refer to "COMPONENTS ".
    CAUTION:
    • Do not subject it to impact by dropping or hitting it.
    • Be careful not to damage harness with the edge of case.
    • Do not allow metal filings or foreign material to get on the sensor front edge magnetic area.
    • Do not place in an area affected by magnetism.
      Fig 23: Identifying Revolution Sensor To Transmission Case
      G04133815Courtesy of NISSAN MOTOR CO., U.S.A.
  25. Install new rear oil seal until it is flush into the rear extension (2WD models) using Tool or adapter case (4WD models) using suitable tool.

    Tool number : ST33400001 (J-26082) 

    CAUTION:
    • Apply ATF to rear oil seal.
    • Do not reuse rear oil seal.
      Fig 24: Identifying New Rear Oil Seal
      G04133816Courtesy of NISSAN MOTOR CO., U.S.A.
  26. Install return spring (1) to parking pawl (2).
    Fig 25: Identifying Return Spring
    G04133817Courtesy of NISSAN MOTOR CO., U.S.A.
  27. Install parking pawl (with return spring) and pawl shaft to rear extension (2WD models) or adapter case (4WD models).
    Fig 26: Installing Parking Pawl
    G04133818Courtesy of NISSAN MOTOR CO., U.S.A.
  28. Install parking actuator support to rear extension (2WD models) or adapter case (4WD models).
    Fig 27: Installing Parking Actuator
    G04133819Courtesy of NISSAN MOTOR CO., U.S.A.
  29. Install needle bearing to rear extension (2WD models) or adapter case (4WD models).
    CAUTION: Apply petroleum jelly to needle bearing.
    Fig 28: Installing Needle Bearing
    G04133820Courtesy of NISSAN MOTOR CO., U.S.A.
  30. Install new seal rings to output shaft.
    CAUTION:
    • Do not reuse seal rings.
    • Apply petroleum jelly to seal rings.
      Fig 29: Identifying New Seal Rings
      G04133821Courtesy of NISSAN MOTOR CO., U.S.A.
  31. Install parking gear to output shaft.
    Fig 30: Installing Parking Gear To Output Shaft
    G04133822Courtesy of NISSAN MOTOR CO., U.S.A.
  32. Install output shaft in transmission case.
    CAUTION: Be careful not to mistake front for rear because both sides looks similar. (Thinner end is front side.)
    Fig 31: Installing Output Shaft
    G04133823Courtesy of NISSAN MOTOR CO., U.S.A.
  33. Install bearing race in output shaft.
    Fig 32: Installing Bearing Race
    G04133824Courtesy of NISSAN MOTOR CO., U.S.A.
  34. Install rear extension assembly (2WD models) or adapter case assembly (4WD models) according to the following procedures.
    1. 2WD models 
      1. Apply recommended sealant (Genuine Anaerobic Liquid Gasket or equivalent) to rear extension assembly as shown. Refer to "RECOMMENDED CHEMICAL PRODUCTS AND SEALANTS ".
        CAUTION: Completely remove all moisture, oil and old sealant from the transmission case and rear extension assembly mating surfaces.

        For GI, go to GENERAL INFORMATION .

        Fig 33: Applying Sealant
        G04133825Courtesy of NISSAN MOTOR CO., U.S.A.
      2. Install rear extension assembly to transmission case.
        Fig 34: Installing Rear Extension Assembly To Transmission Case
        G04133826Courtesy of NISSAN MOTOR CO., U.S.A.
      3. Install brackets (1).
      4. Tighten rear extension assembly bolts to specified torque.
        CAUTION: Do not reuse self-sealing bolts (2).

        Rear extension assembly bolts : 52 N.m (5.3 kg-m, 38 ft-lb) 

        Self-sealing bolts : 61 N.m (6.2 kg-m, 45 ft-lb) 

        Fig 35: Identifying Tightening Rear Extension Assembly Bolts In Sequence
        G04133827Courtesy of NISSAN MOTOR CO., U.S.A.
    2. 4WD models 
      1. Install new gasket to transmission case.
        CAUTION:
        • Do not reuse gasket.
        • Completely remove all moisture, oil and old gasket from the transmission case and adapter case assembly mating surfaces.
          Fig 36: Installing New Gasket To Transmission Case
          G04133828Courtesy of NISSAN MOTOR CO., U.S.A.
      2. Install adapter case assembly to transmission case.
        Fig 37: Installing Adapter Case Assembly To Transmission Case
        G04133829Courtesy of NISSAN MOTOR CO., U.S.A.
      3. Install brackets (1).
      4. Tighten adapter case assembly bolts to specified torque.
        CAUTION: Do not reuse self-sealing bolts (2).

        Adapter case assembly bolts : 52 N.m (5.3 kg-m, 38 ft-lb) 

        Self-sealing bolt : 61 N.m (6.2 kg-m, 45 ft-lb) 

        Fig 38: Identifying Tightening Adapter Case Assembly Bolts In Sequence
        G04133830Courtesy of NISSAN MOTOR CO., U.S.A.
  35. Install needle bearing in drum support edge surface.
    CAUTION: Apply petroleum jelly to needle bearing.
    Fig 39: Identifying Needle Bearing
    G04133831Courtesy of NISSAN MOTOR CO., U.S.A.
  36. Install direct clutch assembly in reverse brake.
    Fig 40: Identifying Direct Clutch Assembly
    G04133832Courtesy of NISSAN MOTOR CO., U.S.A.
  37. Install high and low reverse clutch assembly in direct clutch assembly.
    Fig 41: Identifying High And Low Reverse Clutch Assembly In Direct Clutch Assembly
    G04133833Courtesy of NISSAN MOTOR CO., U.S.A.
  38. Align the drive plate using suitable tool.
    Fig 42: Aligning Drive Plate
    G04133834Courtesy of NISSAN MOTOR CO., U.S.A.
  39. Install high and low reverse clutch hub, mid sun gear assembly and rear sun gear assembly as a unit.
    Fig 43: Identifying High And Low Reverse Clutch Hub, Mid Sun Gear Assembly And Rear Sun Gear Assembly
    G04133835Courtesy of NISSAN MOTOR CO., U.S.A.
    CAUTION: Check that portion A of high and low reverse clutch drum protrudes approximately 2 mm (0.08 in) beyond portion B of rear sun gear.
    Fig 44: Identifying Portion A Of High And Low Reverse Clutch Drum Protrudes
    G04133836Courtesy of NISSAN MOTOR CO., U.S.A.
  40. Install needle bearing in rear carrier assembly.
    CAUTION: Apply petroleum jelly to needle bearing.
    Fig 45: Installing Needle Bearing
    G04133837Courtesy of NISSAN MOTOR CO., U.S.A.
  41. Install bearing race in rear carrier assembly.
    CAUTION: Apply petroleum jelly to bearing race.
    Fig 46: Installing Bearing Race In Rear Carrier Assembly
    G04133838Courtesy of NISSAN MOTOR CO., U.S.A.
  42. Install rear carrier assembly in direct clutch drum.
    Fig 47: Identifying Rear Carrier Assembly
    G04133839Courtesy of NISSAN MOTOR CO., U.S.A.
  43. Install needle bearing (rear side) in mid carrier assembly.
    CAUTION: Apply petroleum jelly to needle bearing.
    Fig 48: Installing Needle Bearing
    G04133840Courtesy of NISSAN MOTOR CO., U.S.A.
  44. Install needle bearing (front side) in mid carrier assembly.
    CAUTION: Apply petroleum jelly to needle bearing.
    Fig 49: Installing Needle Bearing
    G04133841Courtesy of NISSAN MOTOR CO., U.S.A.
  45. Install mid carrier assembly in rear carrier assembly.
    Fig 50: Identifying Mid Carrier Assembly
    G04133842Courtesy of NISSAN MOTOR CO., U.S.A.
  46. Install front carrier assembly, input clutch assembly and rear internal gear as a unit.
    Fig 51: Identifying Front Carrier Assembly, Input Clutch Assembly And Rear Internal Gear
    G04133843Courtesy of NISSAN MOTOR CO., U.S.A.
  47. Install new seal rings in input clutch assembly.
    CAUTION:
    • Do not reuse seal rings.
    • Apply petroleum jelly to seal rings.
      Fig 52: Identifying New Seal Rings
      G04133844Courtesy of NISSAN MOTOR CO., U.S.A.
  48. Install new band servo anchor end pin and lock nut in transmission case.
    CAUTION: Do not reuse band servo anchor end pin.
    Fig 53: Identifying New Band Servo Anchor End Pin And Lock Nut In Transmission Case
    G04133845Courtesy of NISSAN MOTOR CO., U.S.A.
  49. Install brake band in transmission case.
    CAUTION: Assemble it so that identification to avoid incorrect installation faces servo side.
    Fig 54: Identifying Brake Band In Transmission Case
    G04133846Courtesy of NISSAN MOTOR CO., U.S.A.
  50. Install front sun gear assembly to front carrier assembly.
    CAUTION: Apply ATF to front sun gear radial bearing and 3rd one-way clutch end bearing.
    Fig 55: Identifying Front Sun Gear Assembly To Front Carrier Assembly
    G04133847Courtesy of NISSAN MOTOR CO., U.S.A.
  51. Install needle bearing in front sun gear assembly.
    CAUTION: Apply petroleum jelly to needle bearing.
    Fig 56: Identifying Needle Bearing In Front Sun Gear Assembly
    G04133848Courtesy of NISSAN MOTOR CO., U.S.A.
  52. Adjust brake band tilting using clips so that brake band contacts front sun gear drum evenly.
    Fig 57: Adjusting Brake Band Tilting
    G04133849Courtesy of NISSAN MOTOR CO., U.S.A.
  53. Adjust brake band.
    1. Loosen lock nut.
    2. Tighten band servo anchor end pin to specified torque.

      Band servo anchor end pin : 5.0 N.m (0.51 kg-m, 44 in-lb) 

    3. Back off band servo anchor end pin three turns.
    4. Holding band servo anchor end pin, tighten lock nut to specified torque. Refer to "COMPONENTS ".
      Fig 58: Identifying Tightening Band Servo Anchor End Pin
      G04133850Courtesy of NISSAN MOTOR CO., U.S.A.
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