FixVault

Front Case and Rear Case

  1. Remove drain plug and filler plug.
  2. Remove mainshaft oil seal from front case, using a flat-bladed screwdriver.
    CAUTION: Be careful not to damage the front case and mainshaft.
    Fig 1: Removing Mainshaft Oil Seal
    G05225353Courtesy of NISSAN MOTOR CO., U.S.A.
  3. Remove front oil seal from front case, using a flat-bladed screwdriver.
    CAUTION: Be careful not to damage the front case and front drive shaft.
    Fig 2: Removing Front Oil Seal
    G05225354Courtesy of NISSAN MOTOR CO., U.S.A.
  4. Remove self-lock nut.
  5. Put a matching mark on the end of mainshaft. The mark should be in line with the mark on the companion flange.
    CAUTION: For matching mark, use paint. Do not damage mainshaft.
    Fig 3: Aligning Matching Mark Of Mainshaft With Mark Of Companion Flange
    G05225344Courtesy of NISSAN MOTOR CO., U.S.A.
  6. Remove companion flange, using a puller.
    CAUTION: Be careful not to damage the companion flange.
    • VQ35DE models
      Fig 4: Identifying Companion Flange Puller
      G00469303Courtesy of NISSAN MOTOR CO., U.S.A.
    • VQ45DE models
      Fig 5: Identifying Puller On Companion Flange
      G05225356Courtesy of NISSAN MOTOR CO., U.S.A.
  7. Remove rear oil seal from rear case, using the puller.

    Tool number : KV381054S0 (J-34286) 

    CAUTION: Be careful not to damage the rear case.
    Fig 6: Removing Rear Oil Seal From Rear Case
    G05225357Courtesy of NISSAN MOTOR CO., U.S.A.
  8. Remove spacer from mainshaft.
    Fig 7: Identifying Spacer From Mainshaft
    G05225358Courtesy of NISSAN MOTOR CO., U.S.A.
  9. Remove front case and rear case fixing bolts, then remove harness bracket.
    TIGHTENING TORQUE SPECIFICATION

    Bolts symbol Quantity Bolt length " " mm (in)
    A 11 42 (1.65)
    B 1 162 (6.38)
    C 1 97 (3.82)
    TORX bolts 1 40 (1.57)
    Fig 8: Identifying TORX Bolt Length
    G05219049Courtesy of NISSAN MOTOR CO., U.S.A.
  10. Separate front case and rear case. Then, remove front case by levering it up with a tire lever or the like.
    CAUTION: Be careful not to damage the mating surface.
    Fig 9: Separating Front Case And Rear Case
    G05225360Courtesy of NISSAN MOTOR CO., U.S.A.
  11. Remove snap ring from front case.
    Fig 10: Identifying Snap Ring From Front Case
    G05225361Courtesy of NISSAN MOTOR CO., U.S.A.
  12. Remove mainshaft bearing from front case, using the drift.

    Tool number : KV38100300 (J-25523) 

    Fig 11: Tapping Mainshaft Bearing From Front Case
    G05225362Courtesy of NISSAN MOTOR CO., U.S.A.
  13. Remove drive chain and front drive shaft while tapping front drive shaft with plastic hammer.
    CAUTION: Be careful not to tap drive chain.
    Fig 12: Tapping Front Drive Shaft With Plastic Hammer
    G05225363Courtesy of NISSAN MOTOR CO., U.S.A.
  14. Remove oil gutter from rear case.
    Fig 13: Identifying Oil Gutter From Rear Case
    G05225364Courtesy of NISSAN MOTOR CO., U.S.A.
  15. Remove oil cover bolt and sensor fixing bolt from rear case. And then, remove oil cover.
    Fig 14: Identifying Oil Cover Bolt And Sensor Fixing Bolt
    G05225365Courtesy of NISSAN MOTOR CO., U.S.A.
  16. Remove retainer from transfer assembly harness connector.
  17. Remove transfer assembly harness connector from rear case.
  18. Remove O-ring from transfer assembly harness connector.
    Fig 15: Identifying Retainer From Transfer Assembly Harness Connector
    G05225366Courtesy of NISSAN MOTOR CO., U.S.A.
  19. Remove mainshaft assembly from rear case, using the drift.

    Tool number : ST33052000 ( - ) 

    Fig 16: Pressing Mainshaft Assembly From Rear Case
    G05225367Courtesy of NISSAN MOTOR CO., U.S.A.
  20. Remove snap ring from rear case.
    Fig 17: Identifying Snap Ring From Rear Case
    G05225368Courtesy of NISSAN MOTOR CO., U.S.A.
  21. Remove rear bearing from rear case, using the drifts.

    Tool number A: ST30611000 (J-25742-1) 

    B: ST35321000 ( - ) 

    Fig 18: Removing Rear Bearing From Rear Case
    G05225369Courtesy of NISSAN MOTOR CO., U.S.A.
  22. Remove baffle plate from rear case.
  23. Remove breather tube from rear case.
    Fig 19: Removing Baffle Plate From Rear Case
    G05225370Courtesy of NISSAN MOTOR CO., U.S.A.