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Alternator - HITACHI: Overhaul: Reassembly

  1. Reinstall diode assembly and stator-to-rear cover. Solder stator coil lead wires-to-terminals of diode assembly, as quickly as possible. Reinstall diode cover.
    NOTE: Soldering must be done quickly to avoid damage to diodes.
  2. Assemble brushes-to-brush holder, with approximately .43" (11 mm) protruding. Insert holder into alternator. Reinstall rotor-to- front cover.
  3. Place assembly in vise and replace pulley and components. Tighten pulley nut to 29-43 ft. lbs. (39-59 N.m). Insert and tighten housing through bolts to 27-35 INCH lbs. (3-4 N.m).
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