Transfer Cover Assembly: Disassembly

Using snap ring pliers, remove the snap ring.

Fig 1: Removing Snap Ring
Courtesy of ISUZU MOTOR CO.
Strike the speed gear and tone wheel with a rod or other appropriate tool from the outside of the transfer cover assembly, and remove the ball bearing and speed gear and tone wheel.
NOTE: Pay attention not to damage the speed gear teeth.

Fig 2: Removing Speed Gear And Tone Wheel
Courtesy of ISUZU MOTOR CO.
Remove the stopper plate on the back with a precision screwdriver or other appropriate tool starting from the small lock of the plate.
NOTE: Pay attention not to damage the stopper plate during the work.

Fig 3: Removing Stopper Plate
Courtesy of ISUZU MOTOR CO.
Using a terminal pull-out tool or an equivalent tool, push down the lock to unlatch the terminal for the coil assembly, and pull the terminal out.
NOTE: Pay attention not to damage other terminals.

Fig 4: Unlatching Terminal For Coil Assembly
Courtesy of ISUZU MOTOR CO.
Remove the fixing nuts of the coil assembly from the outside of the transfer cover assembly. Remove the coil assembly from the transfer cover.

Fig 5: Removing Coil Assembly From Transfer Cover
Courtesy of ISUZU MOTOR CO.
Using the bearing remover J-42805 and slide hammer J-2619-01, remove the ball bearing for the front output shaft.

Fig 6: Removing Ball Bearing For Front Output Shaft
Courtesy of ISUZU MOTOR CO.
Remove the bolts and front and rear speed sensors.
NOTE: Pay attention not to damage the speed sensors during the work.

Fig 7: Removing Speed Sensor
Courtesy of ISUZU MOTOR CO.