Transfer Cover Assembly: Reassembly

Remove the oil seal from the transfer cover assembly.
Apply oil to the circumference of the new oil seal and fill the lip with grease (Besco L2 or equivalent).
Using the oil seal installer J-42804, attach the oil seal to the transfer cover assembly.

Fig 1: Attaching Oil Seal To Transfer Cover Assembly
Courtesy of ISUZU MOTOR CO.

Rear Output Shaft Oil Seal

Distance between the transfer case end and oil seal.
NOTE:
When installing the oil seal to the specified dimension, be careful not to damage it.
1. Dimension: 9.85-10.35 mm (0.39-0.41 in)
Fig 2: Identifying Distance Between Transfer Case End And Oil Seal
Courtesy of ISUZU MOTOR CO.
Apply a thin coat of grease to the seal ring of each front and rear speed sensor, and mount the sensor carefully.
Tighten the bolt with the specified torque.
Torque: 5 N.m (43 lb in)

NOTE: Pay attention not to mount the front (or rear) sensor to the rear (or front) sensor position.
Install the ball bearing (1) for the front output shaft flat as shown in the figure.
Mount the coil assembly and tighten the set nuts to the specified torque.
Torque: 10 N.m (87 lb in)
Connect the terminal in the central connector.
NOTE: Be careful not to damage other terminals.
Install speed gear and tone wheel.
Install the ball bearing (2) flat as shown in the figure.

Fig 3: Installing Ball Bearing Flat
Courtesy of ISUZU MOTOR CO.
Using snap ring pliers, attach the snap ring to the transfer cover assembly.
NOTE: Securely mount the snap ring to the groove of the transfer cover assembly.