FixVault

Oil Pump: Installation

  1. Install oil pump assembly
    • Apply sealant (TB-1207B or equivalent) to the oil pump mounting surfaces as shown in the illustration.
    • The oil pump assembly must be installed within 5 minutes after sealant application to prevent premature hardening of sealant.
      NOTE: Do not apply sealant to the oil ports.
      Fig 1: Applying Sealant To Oil Pump Mounting Surfaces
      G02805402Courtesy of ISUZU MOTOR CO.
    • Use J-39202 installer when installing new oil seal.
    • Apply engine oil to oil seal lip.
    • Install oil pump assembly to the cylinder block.
      NOTE: Do not damage oil seal during installation of oil pump assembly.
      Fig 2: Installing Oil Pump Assembly To Cylinder Block
      G02715041Courtesy of ISUZU MOTOR CO.
    • Tighten fixing bolts to the specified torque.

      Torque:  25 N.m (18 lb ft)

    Fig 3: Identifying Sequence For Tightening Fixing Bolts
    G02805404Courtesy of ISUZU MOTOR CO.
  2. Install oil pipe with O-ring, tighten fixing bolt to the specified torque.

    Torque:  10 N.m (87 lb in)

  3. Install oil strainer with O-ring, tighten fixing bolt to the specified torque.

    Torque:  25 N.m (18 lb ft)

  4. Install oil filter assembly and tighten bolts to the specified torque.

    Torque:  25 N.m (18 lb ft)

    Fig 4: Installing Oil Filter Assembly
    G02715043Courtesy of ISUZU MOTOR CO.
  5. Install timing pulley on crankshaft.

    Install timing belt.

  6. Install crankshaft pulley.
  7. Install crankcase assembly.
  8. Refill engine oil until full level on engine oil dipstick.