Front Door Assembly: Installation

To install, follow the removal steps in the reverse order, noting the following points:

1. Align the door fitting to the body.
   • Check the fender and front door (3)
     1. Clearance:  5.0 mm (0.196 in)
     2. Height (step):  Flush
   • Check the front door and rear door (2).
     1. Clearance:  6.0 mm (0.23 in)
     2. Height (step):  Flush
   • Check the rear door and body (1) (4).
     1. Clearance:  5.0 mm (0.196 in)
     2. Height (step):  Flush

     Adjust clearance with door hinges.

     Adjust height (step) by tapping on the fender lightly with a rubber hammer.

     Fig 1: Checking Rear Door & Body

     Courtesy of ISUZU MOTOR CO.
2. Tighten the door hinge bolts to the specified torque.
   1. Torque:  34 N.m (25 lb ft)
3. Apply chassis grease to the door check arm pin and the door hinge moving surface.