FixVault

Body Structure: Windshield: Removal

  1. Disconnect the battery ground cable.
  2. Remove the front pillar trim cover.
    • Turn up the finisher and pry the trim cover clips free from the body panel.
  3. Remove the sunvisors and sunvisor holders. Refer to HEADLINING (LWB) or HEADLINING (SWB) .
  4. Remove the rear view mirror.
    • Remove the clip (1) and disconnect the connector (2).
    • Turn the channel mount (3) 90 degrees clockwise and pull down.
      Fig 1: Removing Rear View Mirror
      G02791042Courtesy of ISUZU MOTOR CO.
  5. Remove the windshield wiper arm.
  6. Remove the windshield side molding.
    • Pull the molding out from drip rail.
  7. Remove the front cowl cover.
  8. Remove the windshield support.
  9. Remove the upper molding.
  10. Remove the windshield.
    • Use a knife to cut through part of the adhesive caulking material.
    • Secure one end of a piece of steel piano wire (0.02 inches in diameter) to a piece of wood that can serve as a handle.
    • Use a pair of needle nose pliers to insert the other end of the piano wire through the adhesive caulking material at the edge of the windshield glass.
    • Secure the other end of the piano wire to another piece of wood.
    • With the aid of an assistant, carefully move the piano wire with a sawing motion to cut through the adhesive caulking material around the entire circumference of the windshield glass.
    • Attach some cloth tape (1) on the body for protecting the painting surface.
      Fig 2: Removing Windshield
      G02791043Courtesy of ISUZU MOTOR CO.
    • Clean the remaining adhesive caulking material from the area of the body which holds the windshield.