Front Door Assembly: Installation

To install, follow the removal steps in the reverse order, noting the following points:

1. Align the door fitting to the body.
   • Check the fender and front door (1).

     Clearance:  5.0 mm (0.196 in)

     Height (step):  Flush

   • Check the front door and rear door (2).

     Clearance:  5.0 mm (0.196 in)

     Height (step):  Flush

   • Check the rear door and body (3).

   Clearance:  5.0 mm (0.196 in)

   Height (step):  Flush

   Adjust clearance with door hinges.

   Adjust height (step) by tapping on the fender lightly with a rubber hammer.

   Fig 1: Adjusting Clearance With Door Hinges

   Courtesy of ISUZU MOTOR CO.
2. Tighten the door hinge bolts to the specified torque.

   Torque:  34 N.m (25 lb ft)

3. Tighten the door check arm bolt and nuts to the specified torque.

   Torque:  9 N.m (78 lb in)