FixVault

Lower Valve Body: Reassembly

  1. Install the washer (35) onto the primary regulator valve (36).

    Install the primary regulator valve (36) with the washer (35) into the bore of lower valve body.

    Install the two plungers (32) (33) into the sleeve (31).

    Align the mark on the top of sleeve (31) with the mark on the retainer (30).

    Install the sleeve (31) with the two plungers (32) (33) and spring (34) into the bore.

    Fig 1: Installing Sleeve With Two Plungers & Spring Into Bore
    G02789450Courtesy of ISUZU MOTOR CO.
  2. Install the retainer (30) by pushing the sleeve.
    Fig 2: Installing Retainer By Pushing Sleeve
    G02789451Courtesy of ISUZU MOTOR CO.
    NOTE: Install the retainer (30) to the same position on the top of sleeve (31), as when disassembling.
    Fig 3: Installing Retainer To Same Position On Top Of Sleeve
    G02789452Courtesy of ISUZU MOTOR CO.
  3. Install the cut back valve (29), spring (28) and plug (27) into the bore.
    Fig 4: Installing Cut Back Valve, Spring & Plug
    G02789453Courtesy of ISUZU MOTOR CO.
  4. Install the retainer (26) by pushing the plug.
    Fig 5: Installing Retainer By Pushing Plug
    G02789454Courtesy of ISUZU MOTOR CO.
  5. Install the coast modulator valve (25) and spring (24) into the bore.
    Fig 6: Installing Coast Modulator Valve & Spring
    G02789455Courtesy of ISUZU MOTOR CO.
  6. Install the retainer (23) by pushing the spring.
    Fig 7: Installing Retainer By Pushing Spring
    G02789456Courtesy of ISUZU MOTOR CO.
  7. Install the accumulator control valve (22), spring (21) and plug (20) into the bore.
    Fig 8: Installing Accumulator Control Valve, Spring & Plug
    G02789457Courtesy of ISUZU MOTOR CO.
  8. Install the retainer (19) by pushing in the plug.
    Fig 9: Installing Retainer By Pushing In Plug
    G02789458Courtesy of ISUZU MOTOR CO.
  9. Install the low coast modulator valve (18) and spring (17) into the bore.
    Fig 10: Installing Low Coast Modulator Valve & Spring
    G02789459Courtesy of ISUZU MOTOR CO.
  10. Install the retainer (16) by pushing the spring.
    Fig 11: Installing Retainer By Pushing Spring
    G02789460Courtesy of ISUZU MOTOR CO.
  11. Install the 1-2 shift valve (15), spring (14) and plug (13) into the bore.
    Fig 12: Installing 1-2 Shift Valve, Spring & Plug
    G02789461Courtesy of ISUZU MOTOR CO.
  12. Install the retainer (12) by pushing the plug.
    Fig 13: Installing Retainer By Pushing Plug
    G02789462Courtesy of ISUZU MOTOR CO.
  13. Install the ball (11), spring (10) and retainer (9) to the valve body.

    Torque:  6.9 N.m (60 lb in)

    Fig 14: Installing Ball, Spring & Retainer To Valve Body
    G02789463Courtesy of ISUZU MOTOR CO.
  14. Install the accumulator sub-assembly (8) and clamp(7) to the valve body.

    Torque:  10 N.m (87 lb in)

  15. Install a new O-ring to the lock-up solenoid SL (6).

    Install the solenoid to the valve body.

    Torque:  10 N.m (87 lb in)

  16. Install a new O-ring to the shift solenoid S2 (5) and shift solenoid S1 (4).

    Install the solenoids to the valve body.

    Torque:  10 N.m (87 lb in)

    Fig 15: Installing Solenoids To Valve Body
    G02794727Courtesy of ISUZU MOTOR CO.
    NOTE: Make sure six retainers are installed correctly.
    Fig 16: Installing Six Retainers Correctly
    G02789465Courtesy of ISUZU MOTOR CO.
  17. Install the three strainers (3) to the valve body as shown in Fig 17.
    Fig 17: Installing Three Strainers To Valve Body
    G02789466Courtesy of ISUZU MOTOR CO.
  18. Install the spring (2) and by-pass valve (1) to the valve body as shown in Fig 18.
    Fig 18: Installing Spring & By-Pass Valve
    G02789467Courtesy of ISUZU MOTOR CO.