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Intake Manifold - In-Vehicle Procedures: Installation

WARNING: This page does not describe the selected car, but rather 8 other vehicles, including the 2006 Jaguar XKR, 2006 Jaguar XK8, 2005 Jaguar XKR, 2005 Jaguar XK8, and 2004 Jaguar XKR. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install the intake manifold.
    • Install new gaskets.
    • Tighten to 22 Nm.
      GJ0002226Courtesy of JAGUAR CARS, INC.
  2. Install the exhaust manifold to EGR valve tube retaining bolts.
    • Install a new gasket.
    • Tighten to 21 Nm.
      GJ0002225Courtesy of JAGUAR CARS, INC.
  3. Install the exhaust manifold to EGR valve tube heat shield.
    • Tighten to 9 Nm.
      GJ0001989Courtesy of JAGUAR CARS, INC.
  4. Install the exhaust manifold to EGR valve tube heat shield retaining nut.
    • Tighten to 60 Nm.
      GJ0002224Courtesy of JAGUAR CARS, INC.
  5. Connect the hose.
    GJ0002025Courtesy of JAGUAR CARS, INC.
  6. Connect the coolant hose.
    GJ0002223Courtesy of JAGUAR CARS, INC.
  7. Connect the coolant hose.
    GJ0002113Courtesy of JAGUAR CARS, INC.
  8. Connect the electrical connector.
    GJ0002223Courtesy of JAGUAR CARS, INC.
  9. Connect the manifold absolute pressure (MAP) sensor electrical connector.
    GJ0002222Courtesy of JAGUAR CARS, INC.
  10. Connect the throttle body electrical connectors.
    GJ0002221Courtesy of JAGUAR CARS, INC.
  11. Connect the CMP electrical connector.
    GJ0002220Courtesy of JAGUAR CARS, INC.
    12. NOTE: Right hand shown, left hand similar.
  12. Attach the wiring harness.
    1. Connect the electrical connectors.
    2. Attach the wiring harness.
      GJ0002218Courtesy of JAGUAR CARS, INC.
  13. Connect the hose to the expansion tank.
    GJ0001959Courtesy of JAGUAR CARS, INC.
  14. Connect the fuel pressure regulator electrical connector.
    GJ0002219Courtesy of JAGUAR CARS, INC.
  15. Attach the wiring harness.
    1. Connect the electrical connectors.
    2. Attach the wiring harness.
      GJ0002218Courtesy of JAGUAR CARS, INC.
  16. Connect the right-hand CMP sensor.
    GJ0002103Courtesy of JAGUAR CARS, INC.
  17. Disconnect the fuel temperature sensor electrical connector.
    GJ0002102Courtesy of JAGUAR CARS, INC.
  18. Connect the EGR valve electrical connector.
    GJ0002217Courtesy of JAGUAR CARS, INC.
  19. Connect the pipe.
    GJ0002031Courtesy of JAGUAR CARS, INC.
  20. Connect the hose.
    GJ0002089Courtesy of JAGUAR CARS, INC.
  21. Attach the engine wiring harness.
    GJ0002216Courtesy of JAGUAR CARS, INC.
    22. NOTE: Left hand shown, right hand similar.
  22. Install the engine cover retaining brackets.
    • Detach the knock sensor (KS) electrical connectors.
    • Tighten to 6 Nm.
      GJ0002099Courtesy of JAGUAR CARS, INC.
  23. Install the air cleaner outlet pipe. Refer to Intake Air Distribution and Filtering .
  24. Check and top up the cooling system.
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