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Oil Pump - In-Vehicle Procedures: Installation

WARNING: This page does not describe the selected car, but rather 8 other vehicles, including the 2006 Jaguar XKR, 2006 Jaguar XK8, 2005 Jaguar XKR, 2005 Jaguar XK8, and 2004 Jaguar XKR. However, it is still accessible from the selected car via links, so may be relevant.

All vehicles 

  1. Install the oil pump.
    • Install a new gasket.
    • Tighten to 12 Nm.
      GJ0002184Courtesy of JAGUAR CARS, INC.
  2. Install the crankshaft sprocket.
    GJ0002164Courtesy of JAGUAR CARS, INC.
  3. Install the timing chain tensioning tool 303-532 to the exhaust camshaft sprocket.
    • Reposition the camshaft sprockets for the most advantageous position for use of the tool.
    GJ0002203Courtesy of JAGUAR CARS, INC.
  4. Install the primary timing chain tensioner guide.
    • Tighten to 12 Nm.
      GJ0002165Courtesy of JAGUAR CARS, INC.
    5. CAUTION: Make sure the timing chain slack is on the tensioned side of the timing chain.
  5. Install the primary timing chain.
    • Install the primary chain over the crankshaft sprocket and the intake sprocket.
    GJ0002163Courtesy of JAGUAR CARS, INC.
  6. Install the primary timing chain tensioner guide.
    • Tighten to 12 Nm.
    GJ0002162Courtesy of JAGUAR CARS, INC.
    7. CAUTION: During timing chain tensioner compression, do not release the ratchet stem until the timing chain tensioner piston is fully bottomed in its bore or damage to the ratchet stem will result.
    NOTE: The retaining tool must remain in the timing chain tensioner until the timing chain tensioner is installed to the engine with the piston bottomed in the bore.
  7. Using a suitable tool, hold the left-hand timing chain tensioner ratchet lock mechanism away from the ratchet stem.
    GJ0002204Courtesy of JAGUAR CARS, INC.
  8. Install the primary timing chain tensioner assembly.
    • Tighten to 12 Nm.
    GJ0002161Courtesy of JAGUAR CARS, INC.
    9. CAUTION: While applying the opposing force to sprocket and chain, tighten the sprocket bolt.
  9. Using the special tool apply force to the tool in an anti-clockwise direction to tension the primary timing chain on its drive side.
    • Tighten to 120 Nm.
    GJ0002205Courtesy of JAGUAR CARS, INC.
    10. CAUTION: While applying the opposing force to sprocket and chain, tighten the sprocket bolt.
  10. Using the special tool apply force to the tool in an anti-clockwise direction.
    • Tighten to 120 Nm.
    GJ0002206Courtesy of JAGUAR CARS, INC.
  11. Install the primary timing chain guide.
    • Tighten to 12 Nm.
    GJ0002158Courtesy of JAGUAR CARS, INC.
    12. CAUTION: Make sure the timing chain slack is on the tensioned side of the timing chain.
  12. Install the primary timing chain.
    • Install the primary chain over the crankshaft sprocket and the intake sprocket.
    GJ0002157Courtesy of JAGUAR CARS, INC.
  13. Install the primary timing chain tensioner guide.
    • Tighten to 12 Nm.
    GJ0002156Courtesy of JAGUAR CARS, INC.
    14. CAUTION: During timing chain tensioner compression, do not release the ratchet stem until the timing chain tensioner piston is fully bottomed in its bore or damage to the ratchet stem will result.
    NOTE: The retaining tool must remain in the timing chain tensioner until the timing chain tensioner is installed to the engine with the piston bottomed in the bore.
  14. Using a suitable tool, hold the right-hand timing chain tensioner ratchet lock mechanism away from the ratchet stem.
    GJ0002204Courtesy of JAGUAR CARS, INC.
  15. Install the primary timing chain tensioner assembly.
    • Tighten to 12 Nm.
    GJ0002155Courtesy of JAGUAR CARS, INC.
    16. CAUTION: While applying the opposing force to sprocket and chain, tighten the sprocket bolt.
  16. Using the special tool apply force to the tool in an anti-clockwise direction to tension the primary timing chain on its drive side.
    • Tighten to 120 Nm.
    GJ0002208Courtesy of JAGUAR CARS, INC.
    17. CAUTION: While applying the opposing force to sprocket and chain, tighten the sprocket bolt.
  17. Using the special tool apply force to the tool in an anti-clockwise direction.
    • Tighten to 120 Nm.
    GJ0002209Courtesy of JAGUAR CARS, INC.
  18. Release the tension in the left-hand timing chain tensioner.
    • Remove the retaining tool.
  19. Release the tension in the right-hand timing chain tensioner.
    • Remove the retaining tool.
    GJ0002154Courtesy of JAGUAR CARS, INC.
  20. Remove the special tool from the right-hand cylinder head.
    GJ0002153Courtesy of JAGUAR CARS, INC.
  21. Remove the special tool from the left-hand cylinder head.

    22. Vehicles without supercharger 

  22. Install the left-hand variable camshaft timing oil control unit housing.
    • Install new O-ring seals.
    • Tighten to 22 Nm.
      GJ0002152Courtesy of JAGUAR CARS, INC.
  23. Install the right-hand variable camshaft timing oil control unit housing.
    • Install new O-ring seals.
    • Tighten to 22 Nm.
      GJ0002151Courtesy of JAGUAR CARS, INC.

    24. All vehicles 

  24. Remove the special tool.
    GJ0002145Courtesy of JAGUAR CARS, INC.
  25. Install the crankshaft position sensor.
    GJ0002072Courtesy of JAGUAR CARS, INC.
  26. Connect the crankshaft position sensor electrical connector.
    GJ0002071Courtesy of JAGUAR CARS, INC.
  27. Install the oil strainer.
    • Install new O-ring seals.
    • Tighten to 12 Nm.
      GJ0002182Courtesy of JAGUAR CARS, INC.
  28. Install the oil pan. Refer to Oil Pan - In-Vehicle Procedures .
  29. Install the spark plugs.
  30. Install the engine front cover. Refer to Engine Front Cover - In-Vehicle Procedures .
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