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Engine Mechanical: Mechanical: Engine: Engine: Engine: Assembly

All vehicles 

    CAUTION: Use only a plastic scraper when removing old gasket material.
  1. Clean all the mating faces and reusable parts thoroughly and check for damage.
    • If gasket material remains on the cylinder head after cleaning, use a plastic tipped scraper to remove remaining material.
    2. NOTE: Never remove pipe plugs or alignment dowels unless they are to be serviced.
  2. Reseal oil passage blanking plugs, as necessary.
    GJ0002191Courtesy of JAGUAR CARS, INC.
    3. NOTE: The main bearings are precision selective fit. Refer to Engine System - General Information .
    NOTE: Lubricate the upper crankshaft main bearings and thrust washers.
  3. Install the upper crankshaft main bearings.
    1. Install the upper crankshaft thrust washers.
    2. Install the upper crankshaft main bearings.
    GJ0002190Courtesy of JAGUAR CARS, INC.
    4. CAUTION: Avoid damage to any crankshaft bearing surfaces.
  4. Install the crankshaft.
    GJ0002194Courtesy of JAGUAR CARS, INC.
    5. NOTE: The main bearings are precision selective fit. Refer to Engine System - General Information .
    NOTE: Install lower cylinder block and tighten bolts to specification within twenty minutes of applying sealer.
  5. Apply a bead of sealant to the cylinder block housing.
    • Use WSS-M4G320-A3-RTV sealant.
    GJ0002195Courtesy of JAGUAR CARS, INC.
    6. CAUTION: Make sure all dowels are fully seated into lower cylinder block prior to tightening the bolts.
    NOTE: Do not lubricate the lower cylinder block bolts.
    NOTE: Do not rotate crankshaft until all bolts are tightened to specification.
    NOTE: Bolts must be tightened within twenty minutes of applying sealer.
    NOTE: Tighten the bolts in the sequence shown.
  6. Install the lower cylinder block to the upper cylinder block.
    1. Tighten bolts 21 to 32 to 15 Nm
    2. Tighten bolts 33 to 34 to 15 Nm
    3. Tighten bolts 1 to 10 to 25 Nm
    4. Tighten bolts 11 to 20 to 15 Nm
    5. Tighten bolts 1 to 10 to 35 Nm +135°
    6. Tighten bolts 11 to 20 to 20 Nm +150°
    7. Tighten bolts 21 to 32 to 20 Nm +90°
    8. Tighten bolts 33 to 34 to 20 Nm +150°
  7. Rotate the crankshaft to check correct operation.
  8. Remove excess sealant which may squeeze out at the sealing surfaces.
    9. NOTE: Make sure all components are clean and dry.
  9. Make sure the transit sleeve is correctly in place and install the new seal over the crankshaft. Do not use any lubricant on the seal, the transit sleeve or the crankshaft.
  10. Carefully remove the transit sleeve, leaving the seal in place.
    GJ0000766Courtesy of JAGUAR CARS, INC.
  11. Install the special tool to the crankshaft.
    GJ0000767Courtesy of JAGUAR CARS, INC.
  12. Reposition the nuts to hold the special tool against the crankshaft rear seal. Check that the crankshaft rear seal and the special tool are parallel to the rear of the engine.
    GJ0000767Courtesy of JAGUAR CARS, INC.
    13. CAUTION: Alternate nut tightening to correctly seat the crankshaft rear seal.
  13. Using the special tool, install the crankshaft rear seal.
  14. Remove the special tool from the crankshaft.
    • Check that the seal is located correctly.
    15. CAUTION: Use appropriate protection to prevent damage to the crankshaft bearing journals and cylinder bore surfaces.
  15. Install the special tools to the connecting rods.
    • Position the crankshaft journal at the bottom of the stroke.
    • Make sure the piston rings are positioned at different positions opposite the thrust side of the piston before installation.
    GJ0002196Courtesy of JAGUAR CARS, INC.
    16. NOTE: Install pistons with arrow to front of engine.
  16. Using the special tool compress the rings and install the piston and connecting rod.
    • Lubricate all piston components.
    GJ0002185Courtesy of JAGUAR CARS, INC.
    17. CAUTION: When assembling the connecting rods and connecting rod caps it is imperative that bearing slots and tangs be located on the same side of the connecting rods.
    CAUTION: Connecting rod bolts are torqued to yield and must be replaced.
    CAUTION: Bolts must be tightened equally.
    NOTE: Remove the special tools from the connecting rods.
  17. Position the connecting rod cap on the appropriate connecting rod.
    1. Tighten to 10 Nm
    2. Tighten to 30 Nm
    3. Tighten to 90°
  18. Rotate the crankshaft to check correct operation.

    19. Vehicles with supercharger 

  19. Install the piston cooling jets.
    • Tighten to 9 Nm

    20. All vehicles 

  20. Install the oil pump.
    • Install a new gasket.
    • Tighten to 12 Nm.
      GJ0002184Courtesy of JAGUAR CARS, INC.
    GJ0002183Courtesy of JAGUAR CARS, INC.
  21. Install the upper oil pan.
    • Install a new gasket.
    • Tighten to 21 Nm.
    GJ0002182Courtesy of JAGUAR CARS, INC.
  22. Install the oil strainer.
    • Install a new O-ring seal.
    • Tighten to 12 Nm.
    GJ0002181Courtesy of JAGUAR CARS, INC.
  23. Install the lower oil pan.
    • Install a new gasket.
    • Tighten to 12 Nm.
    GJ0002197Courtesy of JAGUAR CARS, INC.
  24. Install the drive plate.
    1. Install the drive plate.
    2. Install the drive plate retaining bolts.
    3. Tighten to 15 Nm.
    4. Tighten to 110 Nm.
    GJ0002145Courtesy of JAGUAR CARS, INC.
  25. Reposition the crankshaft.
    • Install the crankshaft setting peg 303645 to the crankshaft position sensor location.
    GJ0002198Courtesy of JAGUAR CARS, INC.
  26. Install a new left-hand cylinder head gasket.
    • Make sure the cylinder head dowels are correctly located.
    GJ0002199Courtesy of JAGUAR CARS, INC.
    27. NOTE: Tighten the bolts 1 to 10 in the sequence shown.
  27. Install the left-hand cylinder head.
    1. Tighten bolts 1 to 10 to 20 Nm.
    2. Tighten bolts 1 to 10 to 35 Nm.
    3. Tighten bolts 1 to 10 to 90°.
    4. Tighten bolts 1 to 10 to 90°.
    5. Tighten bolts 11 to 12 to 25 Nm.
    GJ0002198Courtesy of JAGUAR CARS, INC.
  28. Install a new right-hand cylinder head gasket.
    • Make sure the cylinder head dowels are correctly located.
    GJ0002200Courtesy of JAGUAR CARS, INC.
    29. NOTE: Tighten the bolts 1 to 10 in the sequence shown.
  29. Install the right-hand cylinder head.
    1. Tighten bolts 1 to 10 to 20 Nm.
    2. Tighten bolts 1 to 10 to 35 Nm.
    3. Tighten bolts 1 to 10 to 90°.
    4. Tighten bolts 1 to 10 to 90°.
    5. Tighten bolts 11 to 12 to 25 Nm.
    GJ0002201Courtesy of JAGUAR CARS, INC.
    30. NOTE: Make sure all components are clean.
  30. Apply oil (EP-90) to the camshaft and bearing surfaces, as follows:
    • To the upper face of each bearing surface in the cylinder head.
    • To the upper face of each bearing surface in each bearing cap.
    • On the cam lobes ONLY, not on the base circle area.
    GJ0002177Courtesy of JAGUAR CARS, INC.
  31. Install the left-hand inlet camshaft.
    GJ0002176Courtesy of JAGUAR CARS, INC.
    32. CAUTION: Alternate bolt tightening to correctly seat the camshaft bearing caps.
  32. Install the camshaft bearing cap bolts evenly.
    • Tighten to 10 Nm.
    GJ0002201Courtesy of JAGUAR CARS, INC.
    33. NOTE: Make sure all components are clean.
  33. Apply oil (EP-90) to the camshaft and bearing surfaces, as follows:
    • To the upper face of each bearing surface in the cylinder head.
    • To the upper face of each bearing surface in each bearing cap.
    • On the cam lobes ONLY, not on the base circle area.
    GJ0002175Courtesy of JAGUAR CARS, INC.
  34. Install the left-hand exhaust camshaft.
    GJ0002174Courtesy of JAGUAR CARS, INC.
    35. CAUTION: Alternate bolt tightening to correctly seat the camshaft bearing caps.
  35. Install the camshaft bearing cap bolts evenly.
    • Tighten to 10 Nm.
    GJ0002201Courtesy of JAGUAR CARS, INC.
    36. NOTE: Make sure all components are clean.
  36. Apply oil (EP-90) to the camshaft and bearing surfaces, as follows:
    • To the upper face of each bearing surface in the cylinder head.
    • To the upper face of each bearing surface in each bearing cap.
    • On the cam lobes ONLY, not on the base circle area.
    GJ0002173Courtesy of JAGUAR CARS, INC.
  37. Install the right-hand inlet camshaft.
    GJ0002172Courtesy of JAGUAR CARS, INC.
    38. CAUTION: Alternate bolt tightening to correctly seat the camshaft bearing caps.
  38. Install the camshaft bearing cap bolts evenly.
    • Tighten to 10 Nm.
    GJ0002201Courtesy of JAGUAR CARS, INC.
    39. NOTE: Make sure all components are clean.
  39. Apply oil (EP-90) to the camshaft and bearing surfaces, as follows:
    • To the upper face of each bearing surface in the cylinder head.
    • To the upper face of each bearing surface in each bearing cap.
    • On the cam lobes ONLY, not on the base circle area.
    GJ0002171Courtesy of JAGUAR CARS, INC.
  40. Install the right-hand exhaust camshaft.
    GJ0002170Courtesy of JAGUAR CARS, INC.
    41. CAUTION: Alternate bolt tightening to correctly seat the camshaft bearing caps.
  41. Install the camshaft bearing cap bolts evenly.
    • Tighten to 10 Nm.
    GJ0002169Courtesy of JAGUAR CARS, INC.
  42. Install the camshaft setting tool.
    GJ0002168Courtesy of JAGUAR CARS, INC.
  43. Install the camshaft setting tool.
    GJ0002202Courtesy of JAGUAR CARS, INC.
  44. Using a suitable tool, retain the right-hand timing chain tensioner piston.
    GJ0002167Courtesy of JAGUAR CARS, INC.
    45. CAUTION: Do not tighten the camshaft sprocket retaining bolts.
    CAUTION: Make sure the secondary timing chain and camshaft sprockets are free to rotate.
  45. Install the camshaft sprockets.
    • Install the secondary timing chain tensioner and secondary timing chain to the camshaft sprockets.
    GJ0002166Courtesy of JAGUAR CARS, INC.
  46. Install the secondary timing chain tensioner retaining bolts.
    • Tighten to 12 Nm.
    GJ0002203Courtesy of JAGUAR CARS, INC.
  47. Install the timing chain tensioning tool 303-532 to the exhaust camshaft sprocket.
    • Reposition the camshaft sprockets for the most advantageous position for use of the tool.
    GJ0002165Courtesy of JAGUAR CARS, INC.
  48. Install the primary timing chain tensioner guide.
    • Tighten to 12 Nm.
    GJ0002164Courtesy of JAGUAR CARS, INC.
  49. Install the crankshaft sprocket.
    GJ0002163Courtesy of JAGUAR CARS, INC.
    50. CAUTION: Make sure the timing chain slack is on the tensioned side of the timing chain.
  50. Install the primary timing chain.
    • Install the primary chain over the crankshaft sprocket and the intake sprocket.
    GJ0002162Courtesy of JAGUAR CARS, INC.
  51. Install the primary timing chain tensioner guide.
    • Tighten to 12 Nm.
    GJ0002204Courtesy of JAGUAR CARS, INC.
    52. CAUTION: During timing chain tensioner compression, do not release the ratchet stem until the timing chain tensioner piston is fully bottomed in its bore or damage to the ratchet stem will result.
  52. Using a suitable tool, hold the left-hand timing chain tensioner ratchet lock mechanism away from the ratchet stem.
    53. NOTE: The timing chain tensioner piston should retract with minimal force. If binding occurs, reposition the timing chain tensioner to eliminate side loading.
  53. Slowly compress the left-hand timing chain tensioner.
    GJ0002204Courtesy of JAGUAR CARS, INC.
    54. NOTE: The retaining tool must remain in the timing chain tensioner until the timing chain tensioner is installed to the engine with the piston bottomed in the bore.
  54. Using a suitable tool, retain the left-hand timing chain tensioner piston.
    GJ0002161Courtesy of JAGUAR CARS, INC.
  55. Install the primary timing chain tensioner assembly.
    • Tighten to 12 Nm.
  56. Release the tension in the left-hand timing chain tensioner.
    • Remove the retaining tool.
    GJ0002205Courtesy of JAGUAR CARS, INC.
    57. CAUTION: While applying the opposing force to sprocket and chain, tighten the sprocket bolt.
  57. Using the special tool apply force to the tool in an anti-clockwise direction to tension the primary timing chain on its drive side.
    • Tighten to 120 Nm.
    GJ0002206Courtesy of JAGUAR CARS, INC.
    58. CAUTION: While applying the opposing force to sprocket and chain, tighten the sprocket bolt.
  58. Using the special tool apply force to the tool in an anti-clockwise direction.
    • Tighten to 120 Nm.
    GJ0002202Courtesy of JAGUAR CARS, INC.
  59. Using a suitable tool, retain the right-hand timing chain tensioner piston.
    GJ0002160Courtesy of JAGUAR CARS, INC.
    60. CAUTION: Do not tighten the camshaft sprocket retaining bolts.
    CAUTION: Make sure the secondary timing chain and camshaft sprockets are free to rotate.
  60. Install the camshaft sprockets.
    • Install the secondary timing chain tensioner and secondary timing chain to the camshaft sprockets.
    GJ0002159Courtesy of JAGUAR CARS, INC.
  61. Install the secondary timing chain tensioner retaining bolts.
    • Tighten to 12 Nm.
    GJ0002207Courtesy of JAGUAR CARS, INC.
  62. Install the timing chain tensioning tool 303-532 to the exhaust camshaft sprocket.
    • Reposition the camshaft sprockets for the most advantageous position for use of the tool.
    GJ0002158Courtesy of JAGUAR CARS, INC.
  63. Install the primary timing chain guide.
    • Tighten to 12 Nm.
    GJ0002157Courtesy of JAGUAR CARS, INC.
    64. CAUTION: Make sure the timing chain slack is on the tensioned side of the timing chain.
  64. Install the primary timing chain.
    • Install the primary chain over the crankshaft sprocket and the intake sprocket.
    GJ0002156Courtesy of JAGUAR CARS, INC.
  65. Install the primary timing chain tensioner guide.
    • Tighten to 12 Nm.
    GJ0002204Courtesy of JAGUAR CARS, INC.
    66. CAUTION: During timing chain tensioner compression, do not release the ratchet stem until the timing chain tensioner piston is fully bottomed in its bore or damage to the ratchet stem will result.
  66. Using a suitable tool, hold the right-hand timing chain tensioner ratchet lock mechanism away from the ratchet stem.
    67. NOTE: The timing chain tensioner piston should retract with minimal force. If binding occurs, reposition the timing chain tensioner to eliminate side loading.
  67. Slowly compress the right-hand timing chain tensioner.
    GJ0002204Courtesy of JAGUAR CARS, INC.
    68. NOTE: The retaining tool must remain in the timing chain tensioner until the timing chain tensioner is installed to the engine with the piston bottomed in the bore.
  68. Using a suitable tool, retain the right-hand timing chain tensioner piston.
    GJ0002155Courtesy of JAGUAR CARS, INC.
  69. Install the primary timing chain tensioner assembly.
    • Tighten to 12 Nm.
  70. Release the tension in the right-hand timing chain tensioner.
    • Remove the retaining tool.
    GJ0002208Courtesy of JAGUAR CARS, INC.
    71. CAUTION: While applying the opposing force to sprocket and chain, tighten the sprocket bolt.
  71. Using the special tool apply force to the tool in an anti-clockwise direction to tension the primary timing chain on its drive side.
    • Tighten to 120 Nm.
    GJ0002209Courtesy of JAGUAR CARS, INC.
    72. CAUTION: While applying the opposing force to sprocket and chain, tighten the sprocket bolt.
  72. Using the special tool apply force to the tool in an anti-clockwise direction.
    • Tighten to 120 Nm.
    GJ0002154Courtesy of JAGUAR CARS, INC.
  73. Remove the special tool from the Right-hand cylinder head.
    GJ0002153Courtesy of JAGUAR CARS, INC.
  74. Remove the special tool from the left-hand cylinder head.

    75. Vehicles without supercharger 

  75. Install the left-hand variable camshaft timing oil control unit housing.
    • Install new O-ring seals.
    • Tighten to 22 Nm.
      GJ0002152Courtesy of JAGUAR CARS, INC.
  76. Install the right-hand variable camshaft timing oil control unit housing.
    • Install new O-ring seals.
    • Tighten to 22 Nm.
      GJ0002151Courtesy of JAGUAR CARS, INC.

    77. All vehicles 

  77. Remove the special tool.
    GJ0002145Courtesy of JAGUAR CARS, INC.
  78. Install the crankshaft position sensor.
    GJ0002072Courtesy of JAGUAR CARS, INC.
  79. Install new seals to the timing cover.
    1. Install the new seal to the inner groove on the face of the timing cover.
    2. Install the new seal to the outer groove on the face of the timing cover.
      GJ0002210Courtesy of JAGUAR CARS, INC.
  80. Apply sealant to the eight joints on the engine face.
    • Sealant beads to be 3 mm diameter and 12 mm long. Cut the nozzle of the sealant tube to produce a 3 mm (0.12 in) bead. (Install and tighten the securing bolts within twenty minutes of sealant application).
      GJ0002211Courtesy of JAGUAR CARS, INC.
  81. Install the front cover.
    • Tighten in the sequence shown.
    • Tighten to 13 Nm.
      GJ0002212Courtesy of JAGUAR CARS, INC.
    82. CAUTION: Make sure the crankshaft front seal mating faces are clean and dry.
    CAUTION: Do not remove the crankshaft front seal protector.
  82. Using the special tool, install a new crankshaft front seal.
    GJ0000763Courtesy of JAGUAR CARS, INC.
  83. Remove the crankshaft seal protector.
    GJ0000764Courtesy of JAGUAR CARS, INC.
  84. Install a new O-ring seal to the crankshaft pulley.
    • Lubricate the new O-ring.
    85. CAUTION: The screw thread in the crankshaft must be cleaned out before a new crankshaft pulley bolt is installed.
    CAUTION: A new crankshaft pulley bolt must be used.
  85. Install, but do not tighten, a new crankshaft pulley retaining bolt.
    • Install the crankshaft pulley and locking ring to the crankshaft.
      GJ0002213Courtesy of JAGUAR CARS, INC.
    86. CAUTION: Under no circumstances should the crankshaft setting peg 303-645 be used in the following operations to lock the crankshaft.
  86. Using special tools, retain the crankshaft pulley.
    • Tighten the crankshaft pulley retaining bolt to 375 Nm.
      GJ0002143Courtesy of JAGUAR CARS, INC.
  87. Remove the special tools.
  88. Carry out a valve clearance check. Refer to Engine System - General Information .
    89. NOTE: Apply an 8 mm diameter bead of silicone gasket sealant on the two places where the cylinder head and front cover join.
  89. Install the left-hand valve cover.
    • Install new valve cover gaskets.
    • Tighten in the sequence shown.
    • Tighten to 10 Nm.
      GJ0002214Courtesy of JAGUAR CARS, INC.
    90. NOTE: Apply an 8 mm diameter bead of silicone gasket sealant on the two places where the cylinder head and front cover join.
  90. Install the right-hand valve cover.
    • Install new valve cover gaskets.
    • Tighten in the sequence shown.
    • Tighten to 10 Nm.
      GJ0002215Courtesy of JAGUAR CARS, INC.
  91. Install the spark plugs.
    • Tighten to 27 Nm.

    92. Vehicles without supercharger 

  92. Install the thermostat housing.
    • Install new O-ring seals.
    • Tighten to 10 Nm.
      GJ0002139Courtesy of JAGUAR CARS, INC.
  93. Remove the retaining bolts.
    GJ0002138Courtesy of JAGUAR CARS, INC.

    94. All vehicles 

  94. Install the water pump.
    • Install a new O-ring seals and gasket.
    • Tighten to 8 Nm + 90°
      GJ0002137Courtesy of JAGUAR CARS, INC.
  95. Install the water pump pulley.
    • Using special tool, retain the water pump pulley.
    • Tighten to 10 Nm + 45°
      GJ0002136Courtesy of JAGUAR CARS, INC.
  96. Install the engine block insulation grommet.
    GJ0002135Courtesy of JAGUAR CARS, INC.
  97. Install the coolant hose.
    GJ0002133Courtesy of JAGUAR CARS, INC.
  98. Attach the coolant hose.
    • Tighten to 18 Nm.
      GJ0002134Courtesy of JAGUAR CARS, INC.
    99. NOTE: Left hand shown, right hand similar.
  99. Install the knock sensors.
    • Tighten to 20 Nm.
      GJ0002132Courtesy of JAGUAR CARS, INC.
  100. Install the noise and vibration insulating pad.
    GJ0002131Courtesy of JAGUAR CARS, INC.

    101. Vehicles with supercharger 

  101. Install the coolant bypass to water pump pipe.
    • Install new O-ring seal.
    • Tighten to 9 Nm.
      GJ0002130Courtesy of JAGUAR CARS, INC.
  102. Install the lower intake manifold.
    • Install new gaskets.
    • Tighten to 22 Nm.
      GJ0002129Courtesy of JAGUAR CARS, INC.
  103. Install the charge air cooler.
    • Install new gaskets.
    • Tighten to 22 Nm.
      GJ0002128Courtesy of JAGUAR CARS, INC.
  104. Install the supercharger outlet pipe to charge air cooler ducts.
    • Tighten to 22 Nm.
      GJ0002126Courtesy of JAGUAR CARS, INC.
  105. Tighten to 22 Nm.
    GJ0002125Courtesy of JAGUAR CARS, INC.
  106. Install the supercharger.
    • Install the spacer.
    • Tighten to 22 Nm.
      GJ0002124Courtesy of JAGUAR CARS, INC.
  107. Connect the vacuum hose.
    GJ0002123Courtesy of JAGUAR CARS, INC.
  108. Connect the coolant hose.
    • Reposition the retaining clip.
      GJ0002122Courtesy of JAGUAR CARS, INC.
  109. Install the retaining bolts.
    • Tighten to 22 Nm.
      GJ0002121Courtesy of JAGUAR CARS, INC.
  110. Install the retaining bolts.
    • Tighten to 22 Nm.
      GJ0002120Courtesy of JAGUAR CARS, INC.

    111. Vehicles without supercharger 

  111. Install the intake manifold.
    • Tighten to 22 Nm.
      GJ0002119Courtesy of JAGUAR CARS, INC.

    112. Vehicles with supercharger 

    NOTE: Make sure the charge air cooler hoses align to the throttle body and throttle body elbow assembly.
  112. Install the throttle body and throttle body elbow assembly.
    • Install new gaskets.
    • Tighten to 20 Nm.
      GJ0002118Courtesy of JAGUAR CARS, INC.
  113. Install the retaining bolts.
    • Tighten to 20 Nm.
      GJ0002117Courtesy of JAGUAR CARS, INC.

    114. All vehicles 

  114. Install the retaining bolt.
    • Tighten to 12 Nm.
      GJ0002116Courtesy of JAGUAR CARS, INC.
  115. Install the retaining bolt.
    • Tighten to 12 Nm.
      GJ0002115Courtesy of JAGUAR CARS, INC.
  116. Connect the coolant hose.
    GJ0002113Courtesy of JAGUAR CARS, INC.
  117. Connect the coolant hose.
    GJ0002114Courtesy of JAGUAR CARS, INC.

    118. Vehicles with supercharger 

  118. Reposition the retaining clips.
    GJ0002112Courtesy of JAGUAR CARS, INC.
  119. Install the engine wiring harness.
    GJ0002111Courtesy of JAGUAR CARS, INC.

    120. Vehicles without supercharger 

  120. Install the engine wiring harness.
    GJ0002110Courtesy of JAGUAR CARS, INC.

    121. All vehicles 

  121. Connect the manifold absolute pressure (MAP) sensor
    GJ0002109Courtesy of JAGUAR CARS, INC.
  122. Connect the exhaust gas recirculation (EGR) valve electrical connector.
    GJ0002108Courtesy of JAGUAR CARS, INC.
  123. Connect the throttle position (TP) sensor electrical connector.
    GJ0002107Courtesy of JAGUAR CARS, INC.
  124. Connect the throttle motor electrical connector.
    GJ0002106Courtesy of JAGUAR CARS, INC.

    125. Vehicles with supercharger 

  125. Connect the fuel temperature sensor electrical connector.
    GJ0002105Courtesy of JAGUAR CARS, INC.
    126. NOTE: Right hand shown, left hand similar.
  126. Connect the camshaft position sensor electrical connector.
    GJ0002104Courtesy of JAGUAR CARS, INC.

    127. Vehicles without supercharger 

    NOTE: Left hand shown, right hand similar.
  127. Connect the fuel injector electrical connectors.
    GJ0002101Courtesy of JAGUAR CARS, INC.
    128. NOTE: Left hand shown, right hand similar.
  128. Attach the engine wiring harness.
    GJ0002100Courtesy of JAGUAR CARS, INC.
    129. NOTE: Right hand shown, left hand similar.
  129. Connect the camshaft position sensor electrical connector.
    GJ0002103Courtesy of JAGUAR CARS, INC.
  130. Connect the fuel temperature sensor electrical connector.
    GJ0002102Courtesy of JAGUAR CARS, INC.
    131. NOTE: Left hand shown, right hand similar.
  131. Install the engine cover retaining bracket.
    • Tighten to 6 Nm.
      GJ0002099Courtesy of JAGUAR CARS, INC.

    132. All vehicles 

  132. Attach the engine wiring harness.
    GJ0002095Courtesy of JAGUAR CARS, INC.
  133. Attach the engine wiring harness.
    GJ0002098Courtesy of JAGUAR CARS, INC.
  134. Connect the ignition coil electrical connectors.
    GJ0002097Courtesy of JAGUAR CARS, INC.
  135. Install the ignition coil-on-plug cover.
    GJ0002096Courtesy of JAGUAR CARS, INC.
    136. NOTE: Right hand shown, left hand similar.
  136. Attach the engine wiring harness.
    GJ0002095Courtesy of JAGUAR CARS, INC.
  137. Connect the ignition coil-on-plug electrical connectors.
    GJ0002094Courtesy of JAGUAR CARS, INC.
  138. Attach the engine wiring harness.
    GJ0002093Courtesy of JAGUAR CARS, INC.
  139. Remove the ignition coil-on-plug cover.
    GJ0002092Courtesy of JAGUAR CARS, INC.

    140. Vehicles with supercharger 

  140. Attach the wiring harness.
    GJ0002091Courtesy of JAGUAR CARS, INC.
  141. Attach the wiring harness.
    GJ0002090Courtesy of JAGUAR CARS, INC.

    142. All vehicles 

  142. Install the positive crankcase ventilation pipe.
    GJ0002089Courtesy of JAGUAR CARS, INC.

    143. Vehicles with supercharger 

  143. Connect the breather pipe.
    GJ0002088Courtesy of JAGUAR CARS, INC.
  144. Attach the breather pipe.
    GJ0002087Courtesy of JAGUAR CARS, INC.
  145. Attach the wiring harness.
    GJ0002086Courtesy of JAGUAR CARS, INC.
  146. Attach the wiring harness.
    GJ0002085Courtesy of JAGUAR CARS, INC.
  147. Connect the electrical connector.
    GJ0002084Courtesy of JAGUAR CARS, INC.
  148. Connect the electrical connector.
    GJ0002083Courtesy of JAGUAR CARS, INC.
  149. Connect the electrical connector.
    GJ0002082Courtesy of JAGUAR CARS, INC.
  150. Connect the electrical connector.
    GJ0002081Courtesy of JAGUAR CARS, INC.
  151. Connect the electrical connector.
    GJ0002080Courtesy of JAGUAR CARS, INC.
  152. Install the thermostat housing.
    • Attach the coolant hose.
    • Reposition the retaining clip.
      GJ0002079Courtesy of JAGUAR CARS, INC.
  153. Attach the coolant hose.
    • Reposition the retaining clip.
      GJ0002077Courtesy of JAGUAR CARS, INC.
  154. Attach the thermostat housing.
    • Tighten to 10 Nm.
      GJ0002078Courtesy of JAGUAR CARS, INC.
  155. Connect the electrical connector.
    GJ0002076Courtesy of JAGUAR CARS, INC.
  156. Attach the engine wiring harness.
    GJ0002075Courtesy of JAGUAR CARS, INC.

    157. All vehicles 

  157. Attach the wiring harness.
    GJ0002074Courtesy of JAGUAR CARS, INC.
  158. Attach the wiring harness.
    GJ0002073Courtesy of JAGUAR CARS, INC.
  159. Install the crankshaft position sensor.
    GJ0002072Courtesy of JAGUAR CARS, INC.
  160. Connect the crankshaft position sensor electrical connector.
    GJ0002071Courtesy of JAGUAR CARS, INC.
  161. Install the starter motor.
    GJ0002070Courtesy of JAGUAR CARS, INC.
  162. Install the right-hand exhaust manifold.
    • Tighten to 25 Nm.
      GJ0002069Courtesy of JAGUAR CARS, INC.
  163. Install the engine mount bracket.
    • Tighten to 40 Nm.
      GJ0002055Courtesy of JAGUAR CARS, INC.
  164. Install the engine mount.
    • Tighten to 70 Nm.
      GJ0002068Courtesy of JAGUAR CARS, INC.
  165. Install the mount bracket.
    • Tighten to 45 Nm.
      GJ0002067Courtesy of JAGUAR CARS, INC.
  166. Attach the wiring harness.
    GJ0002066Courtesy of JAGUAR CARS, INC.
  167. Install the generator.
    • Tighten the generator upper retaining bolt to 21 Nm.
    • Tighten the generator lower retaining bolt to 40 Nm.
      GJ0002065Courtesy of JAGUAR CARS, INC.
  168. Connect the electrical connector.
    GJ0002064Courtesy of JAGUAR CARS, INC.
  169. Install the left-hand exhaust manifold.
    • Tighten to 25 Nm.
      GJ0002063Courtesy of JAGUAR CARS, INC.
  170. Install the mount bracket.
    • Tighten to 25 Nm.
      GJ0002062Courtesy of JAGUAR CARS, INC.
  171. Attach the wiring harness.
    GJ0002061Courtesy of JAGUAR CARS, INC.
  172. Install the mount bracket.
    GJ0002060Courtesy of JAGUAR CARS, INC.
  173. Install the air conditioning (A/C) compressor.
    • Tighten to 25 Nm.
      GJ0002059Courtesy of JAGUAR CARS, INC.
  174. Connect the electrical connector.
    GJ0002058Courtesy of JAGUAR CARS, INC.
  175. Install the power steering pump.
    • Tighten to 25 Nm.
      GJ0002057Courtesy of JAGUAR CARS, INC.
  176. Install the oil level indicator and tube.
    • Install new O-ring seals.
      GJ0002056Courtesy of JAGUAR CARS, INC.
  177. Install the engine mount bracket.
    • Tighten to 40 Nm.
      GJ0002055Courtesy of JAGUAR CARS, INC.
  178. Install the engine mount.
    • Tighten to 70 Nm.
      GJ0002054Courtesy of JAGUAR CARS, INC.

    179. Vehicles with supercharger 

  179. Install the coolant hose.
    GJ0002053Courtesy of JAGUAR CARS, INC.
  180. Install the coolant hose.
    GJ0002052Courtesy of JAGUAR CARS, INC.
  181. Attach the coolant hose.
    GJ0002051Courtesy of JAGUAR CARS, INC.
  182. Attach the coolant hose.
    GJ0002050Courtesy of JAGUAR CARS, INC.
  183. Attach the coolant hose.
    GJ0002049Courtesy of JAGUAR CARS, INC.

    184. All vehicles 

  184. Install the drive belt.
    • Install the drive belt tensioner.
      GJ0002048Courtesy of JAGUAR CARS, INC.
  185. Attach the accessory drive belt.
    GJ0002047Courtesy of JAGUAR CARS, INC.

    186. Vehicles with supercharger 

  186. Install the supercharger drive belt tensioner.
    • Install the super charger drive belt.
      GJ0000609Courtesy of JAGUAR CARS, INC.
  187. Attach the supercharger belt.
    • Use a 1/2 inch square drive bar to rotate the supercharger belt tensioner.
    • Attach the supercharger belt.
      GJ0000606Courtesy of JAGUAR CARS, INC.
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