FixVault

Transmission - Installation

Special Tools

Tool Illustration Tool Name Tool Number
GJ0002389Courtesy of JAGUAR CARS, INC.
Powertrain Assembly Jack HTJ1200-02
GJ0002390Courtesy of JAGUAR CARS, INC.
Engine Lifting Brackets 303-356
GJ0002376Courtesy of JAGUAR CARS, INC.
Engine Support Bracket 303-021

All vehicles 

    CAUTION: If the automatic transmission fluid is very dirty or it contains metallic particles, then along with a new transmission, install a new automatic transmission fluid cooler and lines.
  1. Flush the transmission fluid cooler and tubes.
  2. NOTE: Use high-temperature grease meeting Jaguar specification.
  3. Apply a thin layer of high-temperature grease to the centering spigot bore on the torque converter.
    GJ0002405Courtesy of JAGUAR CARS, INC.
  4. WARNING: Do not let the torque converter drop out of the automatic transmission. Failure to follow this instruction may result in personal injury.
    CAUTION: The torque converter hub must engage fully in the oil pump drive gear throughout the whole installation procedure.
  5. Install the automatic transmission to the vehicle.
    • Raise the automatic transmission to the vehicle.
    • Install the transmission to engine retaining bolts.
    • Tighten to 48 Nm.
    GJ0002404Courtesy of JAGUAR CARS, INC.
  6. Install the transmission to engine retaining bolts.
    • Tighten to 48 Nm.
    GJ0002403Courtesy of JAGUAR CARS, INC.
  7. Attach the transmission mount bracket.
    GJ0002402Courtesy of JAGUAR CARS, INC.
  8. Install the transmission mount bracket retaining bolts.
    GJ0002401Courtesy of JAGUAR CARS, INC.
  9. Remove the tie down strap.
    GJ0002400Courtesy of JAGUAR CARS, INC.
  10. Install the automatic transmission mount retaining bolts.
    • Raise the rear of the transmission.
    • Tighten to 50 Nm.
    GJ0002399Courtesy of JAGUAR CARS, INC.
  11. Remove the special tool.
    GJ0002012Courtesy of JAGUAR CARS, INC.
  12. Install the transmission to engine lower retaining bolts.
    • Tighten to 48 Nm.
    GJ0002398Courtesy of JAGUAR CARS, INC.
  13. CAUTION: Make sure the transmission control module (TCM) and main control valve body is protected against electrostatic discharge. Failure to follow this instruction may result in component damage.
  14. Connect the automatic transmission electrical connectors.
    GJ0002039Courtesy of JAGUAR CARS, INC.
  15. Attach the transmission fluid cooler tubes to the automatic transmission.
    1. Attach the transmission fluid cooler tubes to the automatic transmission.
    2. Install the retaining plate.
    3. Install the retaining bolt.
    4. Tighten to 23 Nm.
    GJ0002397Courtesy of JAGUAR CARS, INC.
  16. Attach the selector lever cable and bracket.
    • Tighten to 11 Nm.
    GJ0002396Courtesy of JAGUAR CARS, INC.
  17. Attach the selector lever cable to the transmission gear selector.
    GJ0002395Courtesy of JAGUAR CARS, INC.
  18. NOTE: Right-hand shown, left-hand similar.
  19. Install the transmission heat shields.
    GJ0002007Courtesy of JAGUAR CARS, INC.
  20. Attach the transmission fluid cooler tubes.
    GJ0002011Courtesy of JAGUAR CARS, INC.
  21. Install the torque converter retaining bolts.
    • Rotate the torque converter to gain access to the remaining two retaining bolts.
    • Tighten to 55 Nm.
    GJ0002010Courtesy of JAGUAR CARS, INC.
  22. Install the torque converter retaining bolt access cover.
  23. Install the driveshaft. Refer to Driveshaft .
    GJ0002394Courtesy of JAGUAR CARS, INC.
  24. NOTE: Vehicles with 4.2L engine with supercharger shown, vehicles with 4.2L engine without supercharger similar.
    NOTE: Right-hand shown, Left-hand similar.
  25. Remove the special tool.
    • Loosen the special tool adjustment bolts.
    GJ0002027Courtesy of JAGUAR CARS, INC.
  26. NOTE: Vehicles with 4.2L engine with supercharger shown, vehicles with 4.2L engine similar.
  27. Remove the special tool.
    GJ0002393Courtesy of JAGUAR CARS, INC.
  28. NOTE: Vehicles with 4.2L engine with supercharger shown, vehicles with 4.2L engine similar.
  29. Remove the special tool.

Vehicles with supercharger 

GJ0002392Courtesy of JAGUAR CARS, INC.
  1. Attach the crankcase ventilation tube.
    GJ0002391Courtesy of JAGUAR CARS, INC.
  2. Attach the wiring harness.

All vehicles 

  1. Attach the catalytic converters. Refer to Catalytic Converter LH and Catalytic Converter RH .
  2. Connect the battery ground cable. Refer to Battery Ground Cable .
  3. Carry out a transmission fluid level check. Refer to Transmission Fluid Level Check .