FixVault

Rear Inverter Current Sensor (G2260676): Installation

  1. CAUTION:
    • Electrostatic discharge gloves must be worn.
    • Before installing any High Voltage (HV) electrical component make sure the mating surfaces are cleaned using an alcohol based cleaning fluid using a lint free cloth only.
    G13923517Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install the rear inverter current sensor to the busbar.

      General Equipment: Electrostatic discharge gloves 

      General Equipment: Lint free cloth 

      General Equipment: Alcohol based cleaning fluid 

    • To install the rear inverter current sensor, carefully slide the busbar underneath the rear inverter fuse.
  2. CAUTION: Electrostatic discharge gloves must be worn.
    G13923518Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Install and tighten the 2 new 4 X 15 rear inverter current sensor screws.

    General Equipment: Electrostatic discharge gloves 

    Renew Part: Battery Electrical Module (BEM) Rear Inverter current sensor bolt(s) - 4 X 15  Quantity: .

    Torque  : 2.3Nm 

  3. CAUTION: Electrostatic discharge gloves must be worn.
    G13923519Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Connect the rear inverter current sensor electrical connector.

    General Equipment: Electrostatic discharge gloves 

  4. CAUTION:
    • Electrostatic discharge gloves must be worn.
    • Before installing any High Voltage (HV) electrical component make sure the mating surfaces are cleaned using an alcohol based cleaning fluid using a lint free cloth only.
    G13923520Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Tighten the rear inverter fuse bolt.

    General Equipment: Lint free cloth 

    General Equipment: Alcohol based cleaning fluid 

    General Equipment: Electrostatic discharge gloves 

    Torque  : 24Nm 

  5. CAUTION:
    • Electrostatic discharge gloves must be worn.
    • Before installing any High Voltage (HV) electrical component make sure the mating surfaces are cleaned using an alcohol based cleaning fluid using a lint free cloth only.
    • Make sure the HV wiring harness cable shoe is installed to the correct orientation.
    G13923521Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Install a new M10 X 22 bolt to the rear inverter fuse.

    General Equipment: Electrostatic discharge gloves 

    General Equipment: Lint free cloth 

    General Equipment: Alcohol based cleaning fluid 

    Renew Part: Battery Electrical Module (BEM) Fuse to busbar bolt(s) - M10 X 22  Quantity: .

    Torque  : 24Nm 

  6. CAUTION: Electrostatic discharge gloves must be worn.
    G13923522Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install the Battery Energy Module (BEM) harness support bracket.

      General Equipment: Electrostatic discharge gloves 

    • Install 4 new 5 X 16 screws.

    Renew Part: Battery Electrical Module (BEM) harness support bracket bolt(s) - 5 X 16  Quantity: .

    Torque  : 5Nm 

  7. CAUTION: Electrostatic discharge gloves must be worn.
    G13923523Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install the HV wiring harness on to the harness support bracket.

      General Equipment: Electrostatic discharge gloves 

    • Install the low voltage wiring harness on to the harness support bracket.
  8. CAUTION:
    • Electrostatic discharge gloves must be worn.
    • Take care not to damage the High Voltage (HV) electrical connector wiring harness.
    G13923524Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install the BEM cover.

      General Equipment: Electrostatic discharge gloves 

    • Install the High Voltage (HV) connector wiring harness to the BEM base.
  9. CAUTION: Make sure that both the Battery Energy Module (BEM) lid and BEM base are held as the BEM is turned over.

    Carefully turn the BEM over.

  10. G13923525Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Install 9 new M6 X 28 BEM base bolts.

    Renew Part: Battery Electrical Module (BEM) Baseplate bolt(s) - M6 X 28  Quantity: .

    Torque  : 8.5Nm 

  11. G13923526Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install the wiring harness on to the BEM base.
    • Connect the electrical connector to the printed circuit board.
  12. CAUTION: Before installing any High Voltage (HV) electrical component make sure the mating surfaces are cleaned using an alcohol based cleaning fluid using a lint free cloth only.
    G13923527Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Install 2 new M6 X 16 busbar to HV electrical connector bolts.

    General Equipment: Lint free cloth 

    General Equipment: Alcohol based cleaning fluid 

    Renew Part: Battery Electrical Module (BEM) High Voltage connector to busbar bolt(s) - M6 X 16 

    Quantity:  .

    Torque  : 9.5Nm 

  13. Install the BEM.

    Refer to: BATTERY ELECTRICAL MODULE .