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Negative Contactor (G2260682): Installation

  1. CAUTION:
    • Electrostatic discharge gloves must be worn.
    • Before installing any High Voltage (HV) electrical component make sure the mating surfaces are cleaned using an alcohol based cleaning fluid using a lint free cloth only.
    G13923633Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install the negative contactor.
    • Install 2 new M5 X 18 screws.

      Renew Part: Battery Electrical Module (BEM) Negative contactor bolt(s) - M5 X 18  Quantity: 2  .

      Torque  : 4.3Nm 

    • Connect the electrical connector.
    • Install the busbar onto the negative contactor.

    General Equipment: Electrostatic discharge gloves 

    General Equipment: Lint free cloth 

    General Equipment: Alcohol based cleaning fluid 

  2. CAUTION:
    • Electrostatic discharge gloves must be worn.
    • Before installing any High Voltage (HV) electrical component make sure the mating surfaces are cleaned using an alcohol based cleaning fluid using a lint free cloth only.
    G13923634Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install the busbar to the BEM base.

    General Equipment: Electrostatic discharge gloves 

    General Equipment: Lint free cloth 

    General Equipment: Alcohol based cleaning fluid 

  3. CAUTION: Electrostatic discharge gloves must be worn.
    G13923635Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Connect the rear inverter current sensor electrical connector.

    General Equipment: Electrostatic discharge gloves 

  4. CAUTION:
    • Electrostatic discharge gloves must be worn.
    • Before installing any High Voltage (HV) electrical component make sure the mating surfaces are cleaned using an alcohol based cleaning fluid using a lint free cloth only.
    • Make sure the HV wiring harness cable shoe is installed to the correct orientation.
    G13923636Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install the 2 busbars.

      General Equipment: Electrostatic discharge gloves 

      General Equipment: Lint free cloth 

      General Equipment: Alcohol based cleaning fluid 

    • Install 3 new M8 busbar nuts.

    Renew Part: Battery Electrical Module (BEM) Busbar nut(s) - M8  Quantity: 3  .

    Torque  : 10Nm 

  5. CAUTION:
    • Electrostatic discharge gloves must be worn.
    • Before installing any High Voltage (HV) electrical component make sure the mating surfaces are cleaned using an alcohol based cleaning fluid using a lint free cloth only.
    G13923637Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install a new M3.5 X 5 temperature sensor bolt.

    General Equipment: Electrostatic discharge gloves 

    General Equipment: Lint free cloth 

    General Equipment: Alcohol based cleaning fluid 

    Renew Part: Battery Electrical Module (BEM) Temperature sensor bolt - M3.5 X 5  Quantity: 1  .

    Torque  : 1.5Nm 

  6. CAUTION:
    • Electrostatic discharge gloves must be worn.
    • Before installing any High Voltage (HV) electrical component make sure the mating surfaces are cleaned using an alcohol based cleaning fluid using a lint free cloth only.
    • Make sure the HV wiring harness cable shoe is installed to the correct orientation.
    G13923638Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install 7 new M10 X 22 fuse bolts.

    General Equipment: Electrostatic discharge gloves 

    General Equipment: Lint free cloth 

    General Equipment: Alcohol based cleaning fluid 

    Renew Part: Battery Electrical Module (BEM) Fuse to busbar bolt(s) - M10 X 22  Quantity: 7  .

    Torque  : 24Nm 

  7. CAUTION: Electrostatic discharge gloves must be worn.
    G13923639Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install the harness support bracket on to the BEM.

      General Equipment: Electrostatic discharge gloves 

    • Install 4 new 5 X 16 screws.

    Renew Part: Battery Electrical Module (BEM) harness support bracket bolt(s) - 5 X 16  Quantity: 4  .

    Torque  : 5Nm 

  8. CAUTION: Electrostatic discharge gloves must be worn.
    G13923640Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install the HV wiring harness on to the harness support bracket.

      General Equipment: Electrostatic discharge gloves 

    • Install the low voltage wiring harness on to the harness support bracket.
  9. CAUTION:
    • Electrostatic discharge gloves must be worn.
    • Take care not to damage the High Voltage (HV) electrical connector wiring harness.
    G13923641Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install the BEM cover.

      General Equipment: Electrostatic discharge gloves 

    • Install the HV connector wiring harness to the BEM base.
  10. CAUTION: Make sure that both the Battery Energy Module (BEM) lid and BEM base are held as the BEM is turned over.

    Carefully turn the BEM over.

  11. G13923642Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Install 9 new M6 X 28 BEM base bolts.

    Renew Part: Battery Electrical Module (BEM) Baseplate bolt(s) - M6 X 28  Quantity: 9  .

    Torque  : 8.5Nm 

  12. G13923643Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install the wiring harness on to the BEM base.
    • Connect the electrical connector to the printed circuit board.
  13. CAUTION: Before installing any High Voltage (HV) electrical component make sure the mating surfaces are cleaned using an alcohol based cleaning fluid using a lint free cloth only.
    G13923644Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Install 2 new M6 X 16 busbar to HV electrical connector bolts.

    General Equipment: Lint free cloth 

    General Equipment: Alcohol based cleaning fluid 

    Renew Part: Battery Electrical Module (BEM) High Voltage connector to busbar bolt(s) - M6 X 16 

    Quantity: 2  .

    Torque  : 9.5Nm 

  14. Install the BEM.

    Refer to: BATTERY ELECTRICAL MODULE .

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