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Section 9 (6.1L Engine (Service Information)): Cover-Timing: Installation

WARNING: This page is about a different car, the 2006 Jeep Grand Cherokee. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Front Cover Slide Bushings
GC0040477Courtesy of DAIMLERCHRYSLER CORP.
  1. Clean timing chain cover and block surface.
    NOTE: Always install a new gasket on timing cover.
  2. Verify that the slide bushings (1) are installed in timing cover.
  3. Install cover and new gasket. Tighten fasteners to 28 N.m (250 in. lbs.).
    NOTE: The large lifting stud is torqued to 55 N.m (40 ft. lbs.).
    Fig 2: Oil Pan Torque Sequence
    GC0040478Courtesy of DAIMLERCHRYSLER CORP.
  4. Install the oil pan and pick up tube (Refer to ENGINE/LUBRICATION/OIL PAN - INSTALLATION) .
  5. Install the A/C compressor.
  6. Install the generator.
  7. Install power steering pump.
  8. Install the dipstick support bolt.
  9. Install the thermostat housing.
  10. Install crankshaft damper (Refer to ENGINE/ENGINE BLOCK/VIBRATION DAMPER - INSTALLATION) .
  11. Install accessory drive belt tensioner assembly and both idler pulleys.
    Fig 3: Removing/Installing Engine Covers
    GC0040317Courtesy of DAIMLERCHRYSLER CORP.
  12. Install radiator lower hose.
  13. Install both heater hoses.
  14. Install radiator fan shroud.
  15. Install the fan and fan drive assembly
  16. Install the accessory drive belt.
  17. Install the coolant bottle and washer bottle.
  18. Install the upper radiator hose.
  19. Install the air cleaner assembly.
  20. Fill cooling system.
  21. Refill engine oil.
  22. Connect the battery negative cable.
  23. Install the engine cover (1).
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