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Installation - Engine

WARNING: This page is about a different car, the 2006 Jeep Grand Cherokee. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Engine Lift Fixture And Adapter
GC0047277Courtesy of DAIMLERCHRYSLER CORP.
1 - Bolts
2 - Engine Lift Fixture
3 - Adapter Bolt
4 - Adapter
5 - Adapter Nut
  1. Install engine lift fixture Special tool # 8984 and 8984-UPD.
  2. Position the engine in the engine compartment.
  3. Lower engine into compartment and align engine with transmission.
    Fig 2: Removing/Installing Transmission to Engine Bolts
    GC0047276Courtesy of DAIMLERCHRYSLER CORP.
    1 - ENGINE
    2 - BOLTS
    3 - TRANSMISSION
  4. Mate engine (1) and transmission (3) and install two transmission to engine block mounting bolts (2) finger tight.
    Fig 3: Removing/Installing Engine Mount Bolt
    GC0047286Courtesy of DAIMLERCHRYSLER CORP.
  5. Lower engine assembly until the engine mounts (2) rests in frame perches (1).
    Fig 4: Removing/Installing Transmission to Engine Bolts
    GC0047276Courtesy of DAIMLERCHRYSLER CORP.
    1 - ENGINE
    2 - BOLTS
    3 - TRANSMISSION
    Fig 5: Removing/Installing Oil Pan To Transmission Bolts
    GC0047283Courtesy of DAIMLERCHRYSLER CORP.
    1 - BOLTS
  6. Install remaining transmission to engine block mounting bolts (2) and the oil pan to transmission bolts (1) and tighten.
    Fig 6: Removing/Installing Engine Mount Bolt
    GC0047286Courtesy of DAIMLERCHRYSLER CORP.
  7. Install and tighten engine mount to frame bolts (3) and nuts.
    Fig 7: Removing/Installing Torque Converter Bolts
    GC0047275Courtesy of DAIMLERCHRYSLER CORP.
    1 - Bolts
  8. Install drive plate to torque converter bolts (1).
  9. Install the structural dust cover (1).
    Fig 8: Removing/Installing Starter
    GC0047290Courtesy of DAIMLERCHRYSLER CORP.
  10. Install the starter (1) and connect the starter wires (Refer to ELECTRICAL/STARTING/STARTER MOTOR - INSTALLATION) .
  11. Install exhaust pipe to manifold.
  12. Lower the vehicle.
    Fig 9: Engine Lift Fixture And Adapter
    GC0047277Courtesy of DAIMLERCHRYSLER CORP.
    1 - Bolts
    2 - Engine Lift Fixture
    3 - Adapter Bolt
    4 - Adapter
    5 - Adapter Nut
  13. Remove engine lift fixture (2), special tool # 8984 and 8984-UPD.
    Fig 10: Heater Hose Return
    GC0047278Courtesy of DAIMLERCHRYSLER CORP.
    1 - Heater Hose
    2 - Clamp
    3 - Tube
    Fig 11: Heater Hose Supply
    GC0047279Courtesy of DAIMLERCHRYSLER CORP.
    1 - Heater Hose
    2 - Clamp
    3 - Tube
  14. Connect the fuel supply line (Refer to FUEL SYSTEM/FUEL DELIVERY/QUICK CONNECT FITTING - STANDARD PROCEDURE) .
  15. Reinstall the power steering pump.
  16. Connect the heater hoses (1).
    Fig 12: Removing/Installing Generator - 5.7L
    GC0047281Courtesy of DAIMLERCHRYSLER CORP.
  17. Reconnect the ground wires to the rear of each cylinder head.
  18. Install the intake manifold. (Refer to ENGINE/MANIFOLDS/INTAKE MANIFOLD - INSTALLATION) 
  19. Install the generator (2), and wire connections (Refer to ELECTRICAL/CHARGING/GENERATOR - INSTALLATION) .
    Fig 13: Removing/Installing A/C Compressor
    GC0047280Courtesy of DAIMLERCHRYSLER CORP.
  20. Install a/c compressor (3) (Refer to HEATING & AIR CONDITIONING/PLUMBING/A/C COMPRESSOR - INSTALLATION) .
    Fig 14: Accessory Drive Belt
    GC0047288Courtesy of DAIMLERCHRYSLER CORP.
    1 - GENERATOR
    2 - IDLER PULLEY
    3 - WATER PUMP
    4 - P/S PUMP
    5 - A/C COMPRESSOR
    6 - CRANKSHAFT
    7 - BELT TENSIONER
  21. Install the accessory drive belt (Refer to COOLING/ACCESSORY DRIVE/DRIVE BELTS - INSTALLATION) .
  22. Install the radiator fan shroud (Refer to COOLING/ENGINE/RADIATOR FAN - INSTALLATION) .
  23. Connect the radiator lower hose.
  24. Connect the transmission oil cooler lines to the radiator.
  25. Connect the radiator upper hose.
    Fig 15: Removing/Installing Engine Covers
    GC0047289Courtesy of DAIMLERCHRYSLER CORP.
  26. Install the air cleaner resonator and duct work.
  27. Add engine oil to crankcase (Refer to LUBRICATION & MAINTENANCE/FLUID TYPES - SPECIFICATIONS) .
  28. Fill cooling system (Refer to COOLING - STANDARD PROCEDURE) .
  29. Install the engine cover (1).
    Fig 16: Removing/Installing Strut Tower Support
    GC0047284Courtesy of DAIMLERCHRYSLER CORP.
  30. Install the strut tower support (1).
  31. Connect battery negative cable.
  32. Start engine and inspect for leaks.
  33. Road test vehicle.
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