FixVault

Diagnostic Test

  1. ACTIVE DTC 
    NOTE: Make sure the Stop Lamp Switch is properly adjusted before continuing.
    NOTE: Make sure the Stop Lamp Switch is properly wired, such as (B15) Brake Switch No. 1 and (B16) Brake Switch No. 2 Signal circuit are not switched at the harness connector.
    1. Ignition on, engine not running.
    2. With a scan tool, select View DTCs.
    3. Press and release the Brake Pedal.

      Is the DTC Active at this time?

      Yes 

      • Go to step  2

      No 

  2. (B15) BRAKE SWITCH NO. 1 SIGNAL SHORTED TO GROUND 
    Fig 1: Checking Brake Switch Signal
    GC0120404Courtesy of CHRYSLER LLC
    1. Turn the ignition off.
    2. Disconnect the Stop Lamp Switch harness connector.
    3. Disconnect the C3 PCM harness connector.
    4. Measure the resistance between ground and the (B15) Brake Switch No. 1 Signal circuit in the Stop Lamp Switch harness connector.

      Is the resistance below 100 ohms?

      Yes 

      No 

      • Go to step  3
  3. (B16) BRAKE SWITCH NO. 2 SIGNAL CIRCUIT OPEN 
    Fig 2: Checking Brake Switch Signal
    GC0120405Courtesy of CHRYSLER LLC
    1. Disconnect the C3 PCM harness connector.
    2. Measure the resistance of the (B16) Brake Switch No. 2 Signal circuit from the Stop Lamp Switch harness connector to the appropriate terminal of special tool #8815.

      Is the resistance below 5.0 ohms?

      Yes 

      • Go to step  4

      No 

  4. (B16) BRAKE SWITCH NO. 2 SIGNAL CIRCUIT SHORTED TO GROUND 
    Fig 3: Checking Brake Switch Signal
    GC0120406Courtesy of CHRYSLER LLC
    1. Measure the resistance between ground and the (B16) Brake Switch No. 2 Signal circuit in the Stop Lamp Switch harness connector.

      Is the resistance below 100 ohms?

      Yes 

      No 

      • Go to step  5
  5. (Z904) GROUND CIRCUIT OPEN 
    Fig 4: Checking Ground Circuit
    GC0120407Courtesy of CHRYSLER LLC
    1. Measure the resistance between ground and the (Z904) Ground circuit in the Stop Lamp Switch harness connector.

      Is the resistance below 5.0 ohms?

      Yes 

      • Go to step  6

      No 

  6. STOP LAMP SWITCH 
    1. Measure the resistance between the (Z904) Ground circuit terminal and the (B15) Brake Switch No. 1 Signal terminal in the Stop Lamp Switch.
    2. Next, measure the resistance between the (F942) Fused Ignition Switch Output circuit terminal and the (B16) Brake Switch No. 2 Signal circuit terminal in the Stop Lamp Switch.
    3. Apply and release the Stop Lamp Switch while monitoring the ohmmeter.

      Does the resistance change from below 5.0 ohms to an open circuit for one or both of the measurements taken?

      Yes 

      • Go to step  7

      No 

  7. POWERTRAIN CONTROL MODULE (PCM) 
    1. Using the wiring diagram/schematic as a guide, inspect the wiring and connectors between the Stop Lamp Switch and the Powertrain Control Module (PCM).
    2. Look for any chafed, pierced, pinched, or partially broken wires.
    3. Look for broken, bent, pushed out or corroded terminals. Verify that there is good pin to terminal contact in the Switch and Powertrain Control Module connectors.
    4. Refer to any Technical Service Bulletins that may apply.

      Were there any problems found?

      Yes 

      No