FixVault

Diesel Engine

Fig 1: Power Steering Pump - Diesel
GC0082524Courtesy of CHRYSLER LLC
  1. Using a lint free towel, wipe clean the open power steering pressure hose end and the power steering pump port. Replace any used O-rings with new. Lubricate the O-ring with clean power steering fluid.
  2. Place the pump in mounting position. Install the two mounting bolts (1) through the pulley (2) openings. Tighten the mounting bolts to 26 N.m (19 ft. lbs.).
    Fig 2: Rear Pump Mounting Bolt - Diesel
    GC0082525Courtesy of CHRYSLER LLC
  3. Install the rear mounting bolt (2) securing the rear of the pump (1). Tighten the mounting bolt to 26 N.m (19 ft. lbs.).
  4. Install the drive belt. Refer to Cooling/Accessory Drive/BELT, Serpentine - Installation
    Fig 3: Hose Clamp And Supply Hose
    GC0082523Courtesy of CHRYSLER LLC
  5. Install the supply hose (1) at the pump (2).
  6. Clamp the hose clamp (3) securing the supply hose (1) to the pump.
    Fig 4: Pump Pressure Line And Pump Pressure Port
    GC0082522Courtesy of CHRYSLER LLC
  7. Install the pressure hose (3) at the pump pressure port (4). Tighten the tube nut to 32 N.m (24 ft. lbs.).
  8. Install the pressure hose routing bracket bolt (2) to the upper mount (7).
  9. Fill and bleed the power steering system. See Standard Procedure 
  10. Check for leaks.
  11. Install the engine appearance cover.