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COVER(S), Engine Timing: Installation: Installation

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Fig 1: Applying Mopar® Engine Sealant RTV (Or Equivalent) At Cylinder Head To Block Parting Line
GC0084068Courtesy of CHRYSLER LLC
NOTE:

When using RTV, the sealing surfaces must be clean and free from grease and oil.

NOTE:

When using RTV, parts should be assembled in 10 minutes and tighten to final torque within 45 minutes.

  1. Clean all sealing surfaces. Refer to Engine - Standard Procedure .
  2. Apply Mopar® engine sealant RTV (or equivalent) as shown in illustration at the cylinder head to block parting line (1, 2).
    Fig 2: Applying Mopar® Engine Sealant RTV (Or Equivalent) At Ladder Frame To Block Parting Line
    GC0084069Courtesy of CHRYSLER LLC
  3. Apply Mopar® engine sealant RTV (or equivalent) as shown in illustration at the ladder frame to block parting line (1, 2).
    Fig 3: Applying Mopar® Engine Sealant RTV (Or Equivalent) To Oil Pan
    GC0084070Courtesy of CHRYSLER LLC
  4. Apply Mopar® engine sealant RTV (or equivalent) as shown in illustration in the corner of the oil pan and block.
  5. Apply 2 mm bead of Mopar® engine sealant RTV (or equivalent) to the oil pan as shown in illustration.
    Fig 4: Timing Chain Cover Sealing
    GC0098676Courtesy of CHRYSLER LLC
  6. Apply 2 mm bead of Mopar® engine sealant RTV (or equivalent) to the engine block (1, 2) as shown in illustration.
    Fig 5: Timing Chain Cover
    GC0084067Courtesy of CHRYSLER LLC
  7. Install timing chain cover (1) upwards from under the vehicle.
  8. Install timing chain cover upper retaining bolts and tighten M6 bolts to 9 N.m (80 in. lbs.) and M8 bolts to 26 N.m (230 in. lbs.).
  9. Install accessory drive belt tensioner. Tighten bolt to 24 N.m (212 in. lbs.).
    Fig 6: Right Side Engine Mount Bracket, Crankshaft Damper & Water Pump Pulley
    GC0098677Courtesy of CHRYSLER LLC
  10. Install right engine mount bracket (1). Tighten bolts to 50 N.m (37 ft. lbs.).
    Fig 7: Removing/Installing Accessory Drive Belt Lower Idler Pulley
    GC0098605Courtesy of CHRYSLER LLC
  11. Install accessory drive belt upper idler pulley (1). Tighten bolt to 48 N.m (35 ft. lbs.).
    Fig 8: Right Engine Mount Assembly
    GC0098678Courtesy of CHRYSLER LLC
  12. Install engine mount adapter (2) and tighten bolts (3) to 68 N.m (50 ft. lbs.).
  13. Install engine mount through bolt (4) and tighten to 88 N.m (65 ft. lbs.).
  14. Remove jack from under engine.
    Fig 9: Oil Pan To Timing Chain Cover Lower Bolts
    GC0084071Courtesy of CHRYSLER LLC
  15. Raise and support the vehicle. Refer to Hoisting , Standard Procedure .
  16. Install oil pan to timing chain cover lower retaining bolts (1) and tighten M6 bolts to 9 N.m (80 in. lbs.).
    Fig 10: Right Side Engine Mount Bracket, Crankshaft Damper & Water Pump Pulley
    GC0084072Courtesy of CHRYSLER LLC
  17. Install water pump pulley (4) and tighten three bolts to 9 N.m (80 in. lbs.).
  18. Install crankshaft damper (2). Refer to DAMPER, Vibration , Installation .
    Fig 11: Removing/Installing Accessory Drive Belt Lower Idler Pulley
    GC0098605Courtesy of CHRYSLER LLC
  19. Install accessory drive belt lower idler pulley (2). Tighten bolt to 48 N.m (35 ft. lbs.).
    Fig 12: A/C Compressor & Mounting Bracket
    GC0084073Courtesy of CHRYSLER LLC
  20. Install lower A/C compressor mounting bracket (2). Tighten the bolts to 24 N.m (18 ft. lbs.).
  21. Install A/C compressor (1). Tighten the bolts to 25 N.m (18 ft. lbs.).
  22. Install right lower splash shield. Refer to SHIELD, Splash, Front Wheel House , Installation and SHIELD, Splash, Rear Wheelhouse , Installation .
  23. Lower vehicle.
    Fig 13: Remove/Install Cylinder Head Cover Bolts In Sequence
    GC0084074Courtesy of CHRYSLER LLC
  24. Install cylinder head cover and ignition coils. Refer to COVER(S), Cylinder Head , Installation .
    Fig 14: Power Steering Pump Bolts & Pulley
    GC0082521Courtesy of CHRYSLER LLC
  25. Place the power steering pump in mounting position. Install the three bolts (1) through openings in the pulley (3). Tighten the mounting bolts (1) to 26 N.m (19 ft. lbs.).
    Fig 15: Power Steering Assembly Components
    GC0082505Courtesy of CHRYSLER LLC
  26. Install the power steering hose hold down (2).
  27. Install accessory drive belt. Refer to BELT, Serpentine , Installation .
    Fig 16: Windshield Washer Bottle, Power Steering Reservoir & Coolant Reservoir
    GC0098679Courtesy of CHRYSLER LLC
  28. Install power steering pump reservoir (2). Tighten mounting screw to 12 N.m (106 in. lbs.).
  29. Install windshield washer reservoir (1).
  30. Install coolant recovery reservoir (3). Tighten mounting bolts to 4 N.m (35 in. lbs.).
    Fig 17: Air Cleaner Housing, Snap Clasps, Battery, Intake Air Temperature Sensor Connector & Clean Air Hose
    GC0084075Courtesy of CHRYSLER LLC
  31. Install clean air hose (5) and air cleaner housing (1). Refer to BODY, Air Cleaner , Installation .
  32. Install air cleaner housing inlet.
  33. Connect negative battery cable.
    Fig 18: Engine Cover - 2.4L
    GC0082403Courtesy of CHRYSLER LLC
  34. Operate engine until it reaches normal operating temperature. Check oil system for leaks and correct fluid level.
  35. Install engine cover (1).
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