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RAIL, Fuel: Removal: Removal

Fig 1: Identifying Camshaft Position Sensor (CMP) Harness Connector & Fuel Injector Harness Connectors
GC0137894Courtesy of CHRYSLER LLC
  1. Disconnect negative battery cable.
  2. Remove engine cover.
  3. Disconnect the Camshaft Position Sensor (CMP) (1) harness connector.
  4. Disconnect the fuel injector harness connectors (2).
  5. Lift up on fuel injector wire harness and position aside.
    Fig 2: Identifying Turbocharger Actuator Harness Connector
    GC0137895Courtesy of CHRYSLER LLC
  6. Disconnect the turbocharger actuator (1) harness connector.
    Fig 3: Identifying Turbocharger Exhaust Temperature Sensor Harness Connector
    GC0137896Courtesy of CHRYSLER LLC
  7. Disconnect the turbocharger exhaust temperature sensor (1) harness connector.
    Fig 4: Identifying Glow Plug Module Harness Connector, Bolts & Turbocharger Exhaust Temperature Sensor Harness Connector
    GC0137897Courtesy of CHRYSLER LLC
  8. Disconnect the turbocharger exhaust temperature sensor harness connector (2) from bracket.
  9. Remove the two bolts (3) and position aside the ground wires.
  10. Disconnect the glow plug module harness connector (1).
    Fig 5: Identifying Lock Tabs & Engine Wire Harness
    GC0137898Courtesy of CHRYSLER LLC
  11. Release the four lock tabs (1) lift up and position aside engine wire harness (2).
    Fig 6: Identifying Fuel Rail Pressure Regulator Harness Connector
    GC0138068Courtesy of CHRYSLER LLC
  12. Disconnect the fuel rail pressure regulator harness connector (2).
    Fig 7: Identifying Fuel Rail Pressure Sensor Harness Connector
    GC0138069Courtesy of CHRYSLER LLC
  13. Disconnect the fuel rail pressure sensor harness connector (1).
    Fig 8: Identifying Banjo Bolt & Rail
    GC0137900Courtesy of CHRYSLER LLC
  14. Remove the banjo bolt (1) and the fuel rail return line from rail (2).
    Fig 9: Identifying Fuel Injectors, High Pressure Fuel Tubes, Fuel Rail & High Pressure Feed Line
    GC0137901Courtesy of CHRYSLER LLC
  15. Remove the high pressure fuel tubes (2) at fuel injectors (1) and fuel rail (3) and discard fuel tubes.
  16. Install protective caps onto the fuel injectors.
  17. Remove the high pressure feed line (4) from fuel rail.
    Fig 10: Identifying Bolt
    GC0138070Courtesy of CHRYSLER LLC
  18. Remove bolt (1) securing the high pressure feed line.
    Fig 11: Identifying Fuel Rail & Bolt
    GC0138071Courtesy of CHRYSLER LLC
  19. Remove the bolts (2) and the fuel rail (1).
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