FixVault

Valve Body: Assembly: Assembly

NOTE:

If the valve body assembly is being reconditioned or replaced, it is necessary to perform the Quick Learn Procedure using the scan tool. Refer to MODULE, Transmission Control, Standard Procedure .

Fig 1: Locating Springs & Valves
GC0081346Courtesy of CHRYSLER LLC
1 - VALVE BODY
2 - T/C REGULATOR VALVE
3 - L/R SWITCH VALVE
4 - CONVERTER CLUTCH CONTROL VALVE
5 - MANUAL VALVE
6 - CONVERTER CLUTCH SWITCH VALVE
7 - SOLENOID SWITCH VALVE
8 - REGULATOR VALVE
  1. Install all valves and springs as shown in illustration.
    Fig 2: Installing Regulator Valve Spring Retainer
    GC0081350Courtesy of CHRYSLER LLC
    1 - TOOL 6302
    2 - RETAINER
  2. Using Remover / Installer l regulator valve spring retainer (2).
    Fig 3: Installing Dual Retainer Plate
    GC0081349Courtesy of CHRYSLER LLC
    1 - REMOVER/INSTALLER 6301
    2 - RETAINER
  3. Install dual retainer plate (2) using Remover/Installer (special tool #6301, Remover/Installer) (1).
    Fig 4: Identifying Retainers Positions
    GC0082109Courtesy of CHRYSLER LLC
    1 - RETAINER
    2 - RETAINER
  4. Verify that all retainers (1, 2) are installed as shown in illustration. Retainers should be flush or below valve body surface.
    Fig 5: 2/4 Accumulator Assembly
    GC0082064Courtesy of CHRYSLER LLC
    1 - VALVE BODY
    2 - RETAINER PLATE
    3 - DETENT SPRING
    4 - RETURN SPRINGS
    5 - PISTON
  5. Install 2/4 Accumulator components (1-5) as shown in illustration. Torque 2/4 Accumulator retainer plate to 5 N.m (45 in. lbs.).
    Fig 6: Ball Check Location
    GC0137168Courtesy of CHRYSLER LLC
    1 - (#4) BALL CHECK LOCATION
    2- (#5) BALL CHECK LOCATION
    3 - (#3) BALL CHECK LOCATION
  6. Install check balls into position as shown in illustration. If necessary, secure them with petrolatum or transmission assembly gel for assembly ease.
    Fig 7: Installing Oil Screen To Transfer Plate
    GC0082106Courtesy of CHRYSLER LLC
    1 - OIL SCREEN
  7. Install the oil screen (1) to the transfer plate.
    Fig 8: Installing Separator Plate To Transfer Plate
    GC0082105Courtesy of CHRYSLER LLC
    1 - SEPARATOR PLATE
    2 - TRANSFER PLATE
  8. Install separator plate (1) to transfer plate (2).
    Fig 9: Installing Separator Plate-to-transfer Plate Screws
    GC0082104Courtesy of CHRYSLER LLC
    1 - SEPARATOR PLATE
    2 - SCREW (2)
    3 - TRANSFER PLATE
  9. Install the two separator plate-to-transfer plate screws (2).
    Fig 10: Installing Transfer Plate To Valve Body
    GC0082103Courtesy of CHRYSLER LLC
    1 - TRANSFER PLATE
    2 - VALVE BODY
  10. Install the transfer plate (1) to the valve body (2).
    Fig 11: Installing Transfer Plate-to-valve Body Screws
    GC0082102Courtesy of CHRYSLER LLC
    1 - SCREW (24)
    2 - TRANSFER PLATE
  11. Install the transfer plate-to-valve body screws (1) and torque to 5 N.m (45 in. lbs.).
    Fig 12: Installing Stiffener Plate
    GC0082101Courtesy of CHRYSLER LLC
    1 - STIFFENER PLATE
  12. Install the stiffener plate (1).
    Fig 13: Installing Solenoid/Pressure Switch Assembly And Screws To Transfer Plate
    GC0082088Courtesy of CHRYSLER LLC
    1 - SOLENOID/PRESSURE SWITCH ASSEMBLY
    2 - RETAINING SCREWS
  13. Install the solenoid/pressure switch assembly (1) and screws to the transfer plate and torque to 5.5 N.m (50 in. lbs.).
    Fig 14: Installing Manual Shaft/Rooster Comb And Transmission Range Sensor To Valve Body
    GC0081348Courtesy of CHRYSLER LLC
    1 - TRANSMISSION RANGE SENSOR
    2 - MANUAL SHAFT
    3 - ROOSTER COMB
  14. Install the manual shaft/rooster comb (3) and transmission range sensor (1) to the valve body.
    Fig 15: Installing Manual Shaft Seal
    GC0082093Courtesy of CHRYSLER LLC
    1 - SCREW
    2 - TRS
  15. Install the TRS/manual shaft retaining screw (1) and torque to 5 N.m (45 in. lbs.).
  16. Install manual shaft seal.
    Fig 16: Identifying Variable Line Pressure Sensor & Pressure Control Solenoid
    GC0082079Courtesy of CHRYSLER LLC
    1 - PRESSURE CONTROL SOLENOID
    2 - LINE PRESSURE SENSOR
    3 - SHOULDER SCREW
    4 - VARIABLE LINE PRESSURE HEADER
    5 - MANUAL SHAFT
    6 - SCREWS
  17. Install the variable line pressure header onto the manual shaft (5).
  18. Install the shoulder screw (3) to hold the variable line pressure header (4) to the valve body.
  19. Install the pressure control solenoid and line pressure sensor into the valve body.
  20. Install the screws (6) to hold the pressure control solenoid (1) and line pressure sensor (2) to the valve body.
  21. Install the electrical connectors to the pressure control solenoid (1) and the line pressure sensor (2).