Section 80 (Rear Driveline Module): Installation: Installation

WARNING: This page is about a different car, the 2011 Dodge Journey. However, it is still accessible from the selected car via links, so may be relevant.

Fig 1: Installing Seal Protector

Courtesy of CHRYSLER LLC

1 - HALFSHAFT

2 - SEAL PROTECTOR

Install driveline module to transmission jack. Secure module to jack.
Using Seal Protector (special tool #9099, Seal Protector, Differential Output) (2), load halfshafts to differential, one side at a time. Clean tool and seal area to prevent debris intrusion.

Fig 2: Support Module With Jack
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1 - DRIVELINE MODULE

2 - TRANSMISSION JACK
Raise driveline module (1) into position.

Fig 3: Removing /Installing Propeller Shaft
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Align marks (4) on propeller shaft rubber coupler (1) to rear axle input flange (5).
Install three rear propeller shaft to rear axle retaining bolts (3) but do not tighten at this time.

Fig 4: Identifying Rear Driveline Assembly-to-crossmember Bolts
Courtesy of CHRYSLER LLC
Install the RDA - to - crossmember mounting bolts (1) and tighten to 102 N.m (75 ft. lbs.).

Fig 5: Identifying Rear Driveline Assembly Rear Mount
Courtesy of CHRYSLER LLC
Install the rear RDA - to - crossmember mounting bolt (2) to 102 N.m (75 ft. lbs.)
Tighten propeller shaft-to-driveline module bolts to 58 N.m (43 ft.lbs.).
Raise exhaust system into position and install hanger/brackets.
Fill differential with 0.7L (0.74 Quarts) of Mopar® Gear and Axle Lubricant (75W-90). Refer to FLUID, DIFFERENTIAL, STANDARD PROCEDURE .