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Section 708 (3.6L Engine (Service Information)): Installation

WARNING: This page is about a different car, the 2020 Chrysler 300 and 2019 Chrysler 300. However, it is still accessible from the selected car via links, so may be relevant.
CAUTION:

If the original engine has experienced a catastrophic failure or an individual failure with the piston, cylinder bore, engine block, valve or valve seat, the intake manifold MUST be replaced with a new manifold.

NOTE:

If installing a replacement engine, transfer components such as engine mount brackets, block heater, accessories, heater hoses and tubes to the replacement engine.

  1. If required, transfer the following components onto the replacement engine:
    • Left engine mount bracket
    • Left engine mount
    • Right engine mount bracket
    • Right engine mount
    • Accessory drive belt tensioner
    • Upper intake manifold support bracket
    • Block heater (if equipped)
  2. If required, remove the upper intake manifold. Refer to and MANIFOLD, INTAKE, REMOVAL .
    GC0144406Courtesy of CHRYSLER GROUP, LLC
  3. Remove the left intake manifold support bracket retaining bolts (2) and remove the support brackets (1).
    GC0144309Courtesy of CHRYSLER GROUP, LLC
  4. Install the Left Side Engine Lifting Bracket (special tool #10242-1, Brackets, Engine Lifting, Left Side) (1) on the left cylinder head with bolts (2) provided with the Engine Lifting Bracket and tighten bolts to the proper

    Refer to TORQUE SPECIFICATIONS  .

    GC0144310Courtesy of CHRYSLER GROUP, LLC
  5. Install the Right Side Engine Lifting Bracket (special tool #10242-2, Brackets, Engine Lifting, Right Side) (1) on the right cylinder head with bolts (2) provided with the Engine Lifting Bracket and tighten bolts to the proper

    Refer to TORQUE SPECIFICATIONS  .

    GC0144311Courtesy of CHRYSLER GROUP, LLC
  6. Position a load-leveling lifting sling (2), such as OTC® 4305 Engine Load Leveler or equivalent, between the engine lifting brackets (3) and an engine hoist (1).
  7. Reposition the starter wire harness and the main wire harness to the rear of the engine compartment.
    GC0144614Courtesy of CHRYSLER GROUP, LLC
    NOTE:

    Left engine mount shown in illustration, right engine mount similar.

  8. Carefully lower the engine into the engine compartment while aligning the two locator dowels into the transmission housing.
  9. Align the engine mounts, install both left and right engine mount lower retaining bolts (2) and tighten to the proper specification. Refer to TORQUE SPECIFICATIONS  .
  10. Position both left and right engine mount heat shields (4), install the retaining nuts (3) and tighten to the proper specification. Refer to TORQUE SPECIFICATIONS  .
    GC0144605Courtesy of CHRYSLER GROUP, LLC
  11. Position the electric vacuum pump (3), install the two transmission to engine retaining bolts (2) and tighten to the proper specification. Refer to TORQUE SPECIFICATIONS  .
    GC0144609Courtesy of CHRYSLER GROUP, LLC
  12. Install the quick connect vacuum hose (2) to the electric vacuum pump (3).
  13. Connect the wire harness connector (1) to the electric vacuum pump (3).
  14. Secure the harness retainer (4) to the mounting bracket.
    GC0144406Courtesy of CHRYSLER GROUP, LLC
  15. Remove the engine lifting brackets and position the left upper intake manifold support brackets (1) and install the retaining studs (2) finger tight.
    GC0144415Courtesy of CHRYSLER GROUP, LLC
  16. Route the main wire harness and starter wire harness on the engine.
  17. Secure the two starter wire harness retainers (1) to the upper intake manifold support brackets.
  18. Secure the main wire harness retainer (3) to the left cylinder head cover and two retainers (2) to the upper intake manifold support brackets.
    GC0144416Courtesy of CHRYSLER GROUP, LLC
  19. Connect the Engine Coolant Temperature (ECT) sensor wire harness connector (3).
  20. Connect the left Camshaft Position (CMP) sensor wire harness connector (5).
  21. Secure the main wire harness retainer (2) to the cylinder head cover and one main wire harness retainer (4) to the cylinder head cover mounting stud.
  22. Secure the main wire harness retainer (1) to the rear of the lower intake manifold.
    GC0144409Courtesy of CHRYSLER GROUP, LLC
  23. Secure the four main wire harness retainers (1) to the right cylinder head cover.
    GC0144413Courtesy of CHRYSLER GROUP, LLC
  24. Connect the variable valve timing solenoids wire harness connectors (2) to the on the right cylinder head.
  25. Secure the two starter wire harness retainers (1) to the right cylinder head cover.
  26. Secure the starter harness to main harness retainer (3).
    GC0144414Courtesy of CHRYSLER GROUP, LLC
  27. Connect the oil pump solenoid wire harness connector (2).
  28. Secure the four wire harness retainers (1).
  29. Install the ground strap (3) to the right engine mount bracket.
    GC0144171Courtesy of CHRYSLER GROUP, LLC
  30. Remove the jack supporting the transmission.
  31. Raise and support the vehicle. Refer to HOISTING, STANDARD PROCEDURE .
  32. Install the four transmission to the engine oil pan retaining bolts (1) and tighten to the proper specification. Refer to TORQUE SPECIFICATIONS  .
    GC0144915Courtesy of CHRYSLER GROUP, LLC
  33. Install the two rubber plugs (1) covering the rear oil seal retainer flange bolts.
    GC0144170Courtesy of CHRYSLER GROUP, LLC
  34. Install the side engine to transmission retaining bolt (1) and tighten to the proper specification. Refer to TORQUE SPECIFICATIONS  .
  35. Install the torque converter dust shield (3) and tighten the bolt (2) to the proper specification. Refer to TORQUE SPECIFICATIONS  .
  36. Install the two upper side transmission to engine retaining bolts and tighten to the proper specification. Refer to TORQUE SPECIFICATIONS  .
    GC0144404Courtesy of CHRYSLER GROUP, LLC
  37. Connect the main engine oil pressure/temperature wire harness connector (2) at the rear of the left cylinder head.
  38. Connect the main engine wire harness connector (1) at the rear of the left cylinder head.
    GC0144169Courtesy of CHRYSLER GROUP, LLC
  39. Rotate the crankshaft in a clockwise direction and install the six torque converter bolts (1) through the starter mounting hole and tighten to the proper specification. Refer to TORQUE SPECIFICATIONS  .
    GC0144918Courtesy of CHRYSLER GROUP, LLC
  40. Install the transmission cooling lines (2) and tighten the bolt (1) to the proper specification. Refer to TORQUE SPECIFICATIONS  .
    GC0144417Courtesy of CHRYSLER GROUP, LLC
  41. Secure the starter wire harness retainer (2) and the main wire harness retainer (1) to the engine block.
  42. If equipped with All Wheel Drive (AWD), install the front axle assembly. Refer to INSTALLATION .
  43. Install the starter. Refer to STARTER, INSTALLATION .
  44. Connect the power cord to the engine block heater (if equipped).
    GC0144418Courtesy of CHRYSLER GROUP, LLC
  45. Connect the Crankshaft Position (CKP) sensor wire harness connector (3).
  46. Secure the main wire harness retainer (1) to the engine block and one main wire harness retainer (2) to the right engine mounting bracket.
    GC0144496Courtesy of CHRYSLER GROUP, LLC
  47. Position the heat shield (1) over the CKP sensor.
  48. Install the catalytic converters. Refer to CONVERTER, CATALYTIC, INSTALLATION .
    GC0095584Courtesy of CHRYSLER GROUP, LLC
  49. Install the belly pan and the retainers (1).
  50. Install the upper intake manifold and insulator. Refer to MANIFOLD, INTAKE, INSTALLATION . , .
    GC0144913Courtesy of CHRYSLER GROUP, LLC
  51. Install the oil level indicator tube (2). Tighten the bolt (1) to the proper specification. Refer to TORQUE SPECIFICATIONS  .
  52. Position the heater core inlet tube (4). Tighten the bolts (3) to the proper specification. Refer to TORQUE SPECIFICATIONS  .
  53. Install the A/C compressor. Refer to COMPRESSOR, A/C, INSTALLATION .
    GC0144665Courtesy of CHRYSLER GROUP, LLC
  54. Install the heater core return tube (1) and tighten the nut (2) to the proper specification. Refer to TORQUE SPECIFICATIONS  .
    GC0144664Courtesy of CHRYSLER GROUP, LLC
  55. Connect the heater core return hose (1).
    GC0144661Courtesy of CHRYSLER GROUP, LLC
  56. Install the heater core return tube lower nut (1) and tighten to the proper specification. Refer to TORQUE SPECIFICATIONS  .
    GC0144660Courtesy of CHRYSLER GROUP, LLC
  57. Install the lower heater core return hose (1) onto the coolant pump.
  58. Install the lower radiator hose (2) onto the coolant pump.
    GC0184071Courtesy of CHRYSLER GROUP, LLC
  59. Install the upper radiator hose (1) onto the thermostat housing.
    GC0144410Courtesy of CHRYSLER GROUP, LLC
  60. Connect the left variable valve timing solenoids wire harness connectors (2).
  61. Secure the two starter wire harness retainers (1) to the left cylinder head cover.
    GC0144411Courtesy of CHRYSLER GROUP, LLC
  62. Connect the A/C compressor wire harness connector (1) and secure the wire harness retainer (2) to the A/C compressor discharge line.
  63. Install the generator. Refer to GENERATOR, INSTALLATION .
  64. Install the cooling fan module. Refer to FAN, COOLING, INSTALLATION .
    GC0144399Courtesy of CHRYSLER GROUP, LLC
  65. Connect the fuel supply hose (1) to the underbody fuel tube (2).
    GC0144653Courtesy of CHRYSLER GROUP, LLC
  66. Connect the fresh air makeup hose (2) to the rear of the intake manifold (1).
    GC0144654Courtesy of CHRYSLER GROUP, LLC
  67. Connect the right Camshaft Position Sensor (CMP) wire harness connector (6).
  68. Secure the main wire harness retainer to the right cylinder head cover mounting stud.
  69. Connect the Electronic Throttle Control (ETC) wire harness connector (5).
  70. Connect the Manifold Absolute Pressure (MAP) Sensor wire harness connector (4).
  71. Connect the brake booster vacuum hose (3).
  72. Install the Positive Crankcase Ventilation (PCV) hose onto the PCV valve (1) and the intake manifold (2).
    GC0144652Courtesy of CHRYSLER GROUP, LLC
  73. Position the EVAP purge solenoid (1) vacuum line (4) and connect the vacuum line to the intake manifold.
  74. Connect the other end of the vacuum line (3) to the EVAP purge solenoid (1).
  75. Install the pressurized coolant bottle. Refer to BOTTLE, PRESSURIZED COOLANT, INSTALLATION .
  76. Install the air cleaner body. Refer to BODY, AIR CLEANER, INSTALLATION  .
    GC0080264Courtesy of CHRYSLER GROUP, LLC
  77. Install the strut tower support (6).
  78. Install the cowl panel cover. Refer to COVER, COWL PANEL, INSTALLATION .
  79. Install the hood. Refer to HOOD, INSTALLATION .
  80. If removed, install the oil filter and fill the engine crankcase with the specified type and amount of engine oil. Refer to CAPACITIES AND RECOMMENDED FLUIDS, SPECIFICATIONS .
  81. Fill the cooling system with the specified type and amount of engine coolant. Refer to STANDARD PROCEDURE .
  82. Perform the Refrigerant System Charge procedure. Refer to R-1234YF REFRIGERANT SYSTEM CHARGE .
    GC0144028Courtesy of CHRYSLER GROUP, LLC
  83. Position the engine cover (1) and secure the retaining grommets onto the ball studs.
  84. Connect the negative battery cable.
  85. Run the engine until it reaches normal operating temperature and check for leaks.
NOTE:

The Cam/Crank Variation Relearn procedure must be performed using the scan tool anytime there has been a repair/replacement made to a powertrain system, for example: flywheel, valvetrain, camshaft and/or crankshaft sensors or components.

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