FixVault

Injector(S), Fuel: Removal: Removal

WARNING:

Risk of injury to eyes and skin from contact with fuel. Wear protective clothing and eye protection. Risk of poisoning from inhaling and swallowing fuel. Pour fuel only into appropriately marked and approved containers. Failure to follow these instructions may result in possible serious or fatal injury.

Fig 1: Fuel Injector Electrical Connectors
GC0082488Courtesy of CHRYSLER GROUP, LLC
  1. Release the fuel pressure. Refer to FUEL SYSTEM PRESSURE RELEASE PROCEDURE .
  2. Disconnect the negative battery cable.
  3. Disconnect the electrical connectors from the fuel injectors.
    Fig 2: Fuel Line At Rail
    GC0082487Courtesy of CHRYSLER GROUP, LLC
  4. Fuel line connection at fuel rail.
    Fig 3: Fuel Line Connection
    GC0084318Courtesy of CHRYSLER GROUP, LLC
  5. Remove the fuel line from the fuel rail.
    Fig 4: Wiring Harness Clips
    GC0082489Courtesy of CHRYSLER GROUP, LLC
  6. Remove wire harness from fuel rail mounting studs.
    Fig 5: Electrical Harness Removed
    GC0082490Courtesy of CHRYSLER GROUP, LLC
  7. Remove the 2 bolts to the fuel rail at the lower manifold.
    Fig 6: Fuel Rail & Injectors
    GC0082491Courtesy of CHRYSLER GROUP, LLC
  8. Remove the fuel rail.
    Fig 7: Fuel Injector On Rail
    GC0082492Courtesy of CHRYSLER GROUP, LLC
  9. Remove clip holding fuel injector to fuel rail.
    Fig 8: Fuel Injector & Rail
    GC0082493Courtesy of CHRYSLER GROUP, LLC
  10. Remove fuel injector clip and fuel injector from fuel rail.