FixVault

Left Bank

WARNING:

Observe the following precautions when working on fuel systems: No sparks, open flames or smoking. Avoid inhaling and swallowing fuel. Avoid eye and skin contact with fuel. Pour fuels only into suitable and appropriately marked containers. Wear protective clothing. Failure to observe these precautions may result in fire, explosion, property damage, and serious or fatal injury.

WARNING:

High-pressure fuel lines deliver fuel under extreme pressure from the injection pump to the injectors. This maybe as high as 1800 bar (26, 206 psi). Use extreme caution when inspecting for high-pressure fuel leaks. Inspect high-pressure fuel leaks with a sheet of cardboard. Wear safety goggles and adequate protective clothing when servicing fuel system. Fuel under this amount of pressure can penetrate skin causing serious or fatal injury. 

Fig 1: Engine Cover
GC0146436Courtesy of CHRYSLER GROUP, LLC
  1. Disconnect the negative battery cable.
  2. Remove the engine cover (1).
    Fig 2: Cowl Extension Silencer, Side Extensions & Fasteners
    GC0145586Courtesy of CHRYSLER GROUP, LLC
  3. Remove the cowl extension (1) and the side extensions (2, 5). Refer to SILENCER, COWL EXTENSION, REMOVAL .
  4. Remove the air cleaner body and air tube. Refer to BODY, AIR CLEANER, REMOVAL or BODY, AIR CLEANER, REMOVAL, 5.7L or BODY, AIR CLEANER, REMOVAL .
    Fig 3: Fuel Injector, Return Hose, Retaining Tab & Connector
    GC0146594Courtesy of CHRYSLER GROUP, LLC
  5. Lift up on locking retaining tab (2) to unlock the lock.
  6. Disconnect the fuel return hose (3) by wiggling hose free at the fuel injector (4)
  7. Disconnect the fuel injector wire harness connector (1).
    Fig 4: Fuel Injector, Hold Down Bolt, Washer & Retaining Claw
    GC0146595Courtesy of CHRYSLER GROUP, LLC
  8. Remove the high pressure fuel tubes. Refer to TUBE(S), FUEL, REMOVAL .
  9. Clean the area around the fuel injector to be removed, so no debris falls into the injector bore.
  10. Remove the fuel injector hold down bolt (2), washer (3), and retaining claw (4).
  11. Using your hand, pull fuel injector (1) straight up from cylinder head for removal. Discard lower sealing washer and place a protective cap over the nozzle.
    Fig 5: Fuel Injector & Removal Tool
    GC0146619Courtesy of CHRYSLER GROUP, LLC
  12. If injector can't be removed by hand, install the (special tool #VM.10358, Remover, Fuel Injector) (1) to remove the fuel injector (2). Discard lower sealing washer and place a protective cap over the nozzle and injector bore.