FixVault

Case Assembly, Differential: Assembly: Assembly

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Fig 1: Pinion Mate Gear
GC0100682Courtesy of CHRYSLER GROUP, LLC
  1. Install differential side gears (2) and thrust washers.
  2. Install pinion mate gears (3) and thrust washers (1).
  3. Install pinion gear mate shaft.
    Fig 2: Pinion Mate Shaft Roll-Pin
    GC0100683Courtesy of CHRYSLER GROUP, LLC
  4. Align hole in the pinion gear mate shaft (2) with the hole in the differential case.
  5. Install the roll-pin (3) in the differential case with a hammer and punch (1). Peen the edge of the roll-pin hole in the differential case in two places 180° apart.
  6. Lubricate all differential components with gear lubricant.
  7. Install ring gear.