FixVault

Cover(S), Engine Timing: Removal: Removal

Fig 1: Engine Cover - 2.4L
GC0082458Courtesy of CHRYSLER GROUP, LLC
  1. Remove engine cover (1) by pulling upward.
  2. Perform fuel pressure bleed procedure. Refer to FUEL SYSTEM PRESSURE RELEASE PROCEDURE .
  3. Disconnect and isolate the negative battery cable.
    Fig 2: Windshield Washer Reservoir, Power Steering Reservoir & Coolant Reservoir
    GC0098673Courtesy of CHRYSLER GROUP, LLC
  4. Remove coolant recovery bottle (3). Refer to BOTTLE, COOLANT RECOVERY, REMOVAL .
  5. Remove and reposition power steering reservoir (2).
  6. Remove windshield washer bottle (1). Refer to RESERVOIR, WINDSHIELD WASHER, REMOVAL .
  7. Remove accessory drive belt. Refer to BELT, SERPENTINE, REMOVAL .
    Fig 3: Removing/Installing Power Steering Hose Hold Down
    GC0082505Courtesy of CHRYSLER GROUP, LLC
  8. Remove power steering hose hold down (2).
    Fig 4: Removing/Installing Power Steering Pump Mounting Bolts Through Pulley Openings
    GC0082521Courtesy of CHRYSLER GROUP, LLC
  9. Remove the three power steering pump mounting bolts (1) through the openings in the pulley (3) and reposition the pump.
    Fig 5: Removing/Installing Cylinder Head Cover Bolts - Torque Sequence
    GC0082424Courtesy of CHRYSLER GROUP, LLC
  10. Remove the cylinder head cover. Refer to COVER(S), CYLINDER HEAD, REMOVAL .
  11. Remove ignition coils from cylinder head cover.
    Fig 6: Setting Engine To Top Dead Center
    GC0082396Courtesy of CHRYSLER GROUP, LLC
  12. Raise and support the vehicle. Refer to HOISTING, STANDARD PROCEDURE .
  13. Remove the right lower splash shield. Refer to SHIELD, SPLASH, FRONT WHEELHOUSE, REMOVAL .
  14. Set engine to TDC (1).
    Fig 7: A/C Compressor
    GC0084064Courtesy of CHRYSLER GROUP, LLC
  15. Remove lower A/C compressor bolts if equipped.
  16. Remove lower A/C compressor mount (2) if equipped.
    Fig 8: Removing/Installing Accessory Drive Belt Upper & Lower Idler Pulley
    GC0098605Courtesy of CHRYSLER GROUP, LLC
  17. Remove accessory drive belt lower idler pulley (2).
    Fig 9: Right Side Engine Mount Bracket, Crankshaft Damper & Water Pump Pulley
    GC0082397Courtesy of CHRYSLER GROUP, LLC
  18. Remove crankshaft damper (2). Refer to DAMPER, VIBRATION, REMOVAL .
  19. Remove three bolts and water pump pulley (4) from water pump.
  20. Remove lower bolt from right side engine mount bracket (1).
    Fig 10: Timing Chain Cover Lower Bolts
    GC0084065Courtesy of CHRYSLER GROUP, LLC
  21. Remove timing chain cover lower bolts (1).
  22. Lower vehicle.
  23. Support engine with suitable jack.
    Fig 11: Right Engine Mount Assembly
    GC0098674Courtesy of CHRYSLER GROUP, LLC
  24. Remove right engine mount through bolt (4).
  25. Remove right engine mount to mount bracket bolts (3).
  26. Remove right engine mount adapter (2).
    Fig 12: Removing/Installing Accessory Drive Belt Upper & Lower Idler Pulley
    GC0098605Courtesy of CHRYSLER GROUP, LLC
  27. Remove accessory drive upper idler pulley (1).
    Fig 13: Right Side Engine Mount Bracket, Crankshaft Damper & Water Pump Pulley
    GC0098675Courtesy of CHRYSLER GROUP, LLC
  28. Remove right upper engine mount bracket (1).
  29. Remove accessory drive belt tensioner.
  30. Remove timing chain cover retaining bolts.
    Fig 14: Timing Chain Cover Pry Points
    GC0084066Courtesy of CHRYSLER GROUP, LLC
  31. Remove timing chain cover using pry points (1, 2, 3).
    Fig 15: Removing/Installing Timing Chain Cover
    GC0084067Courtesy of CHRYSLER GROUP, LLC
  32. Remove timing chain cover (1) out through the bottom of the vehicle.