Power Transfer Unit (Service Information): Installation: Installation

Fig 1: Removing/Installing PTU

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1. Roll the PTU (1) rearward and up to install.
2. Place the PTU in position on the transaxle.
   Fig 2: Rear Mount No Bolts

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3. Lower the front of the engine until the rear mount has aligned (1 and 2).
   Fig 3: Supporting Engine With Screw Jack

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4. Remove a screw jack (2) from under the engine mount bracket (1)
   Fig 4: Lower PTU Mounting Bolts

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5. Install the bolts (1) to hold the lower PTU to the transaxle. Refer to SPECIFICATIONS .
   Fig 5: Upper PTU Mounting Bolts

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6. Install the bolts (1) to hold the upper PTU to the transaxle. Refer to SPECIFICATIONS .
   Fig 6: Front-To-Rear Support Bolts

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7. Place the front-to-rear support in position on the vehicle.
8. Install the bolts (2) to hold the front-to-rear support to the front and rear crossmembers. Refer to SPECIFICATIONS .
9. Install the trough bolt (1) to hold the front-to-rear support rubber isolator to the front crossmember. Refer to SPECIFICATIONS .
   Fig 7: Hidden Trough Bolt & PTU

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10. Install the hidden trough bolt (1) to hold the engine mount to the engine cradle above the PTU (2). Refer to SPECIFICATIONS .
11. Lower the vehicle.
    Fig 8: Support Maniverter

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12. Remove the bungie cord and slide the maniverter down and to the left into position on the engine.
13. Install the exhaust maniverter. For 2.0L, refer to MANIFOLD, EXHAUST, INSTALLATION . For 2.4L, refer to MANIFOLD, EXHAUST, INSTALLATION .
14. Raise the vehicle.
    Fig 9: Exhaust To Maniverter Bolts

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15. Install the bolts (1) to hold the exhaust pipe to the maniverter. Refer to SPECIFICATIONS .
16. Install the rear prop shaft. Refer to INSTALLATION .
17. Install right front halfshaft. Refer to INSTALLATION .
    Fig 10: PTU Drain & Fill Plugs

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18. Remove the fill plug (2) and add fluid to the proper level. Refer to SPECIFICATIONS .
19. Lower the vehicle.
20. Install the air cleaner. For 2.0L, refer to BODY, AIR CLEANER, INSTALLATION . For 2.4L, refer to BODY, AIR CLEANER, INSTALLATION .
21. Install the engine cover.
22. Connect the battery negative cable. Refer to INSTALLATION .
23. Road test the vehicle to verify the repair.