Removal - Engine
CAUTION:
If the original engine has experienced a catastrophic failure or an individual failure with the piston, cylinder bore, engine block, valve or valve seat, the intake manifold MUST be replaced with a new manifold.
- Remove the hood. Refer to HOOD, REMOVAL .
- Remove the engine cover (1).
- Perform the fuel pressure release procedure. Refer to FUEL SYSTEM PRESSURE RELEASE PROCEDURE .
- Disconnect the fuel line (3) from the fuel rail. Refer to FITTING, QUICK CONNECT .
- Unlock the retainers (2) and remove the fresh air inlet duct (3) from air cleaner body (1).
- Disconnect and isolate the negative battery cable.
- Unlock and disconnect the electrical connectors (2) from the PCM (4).
- Remove the mounting bolt (3) and ground wire (1).
- Remove the air inlet tube (2) from the air cleaner body (1).
- Disconnect the make-up air hose (3) from the air cleaner body.
- Remove the support bracket bolt from the strut tower.
- Pull upward to disengage the pins from the rubber grommets and remove the air cleaner body (1).
- Remove the battery and the battery tray (1). Refer to TRAY, BATTERY, REMOVAL .
- Discharge air conditioning system, if equipped. Refer to PLUMBING, STANDARD PROCEDURE .
- Drain cooling system. Refer to STANDARD PROCEDURE .
- Remove the coolant reservoir (3).
- Remove the power steering reservoir (2).
- Remove the windshield washer reservoir (1).
- Remove coolant hoses from coolant adapter (3).
- Disconnect coolant temperature sensor connector (1) and capacitor connector (2).
- Remove upper radiator hose support (1).
- Disconnect coils (1), injectors (4), cam sensors, oil temperature sensor, and oil control valve electrical connectors and reposition harness.
- Remove PCV hose (5) from valve cover.
- Remove harness from intake (2).
- Remove throttle body support bracket (1).
- Remove vacuum lines from intake manifold.
- Disconnect electronic throttle control and manifold flow control valve electrical connectors.
- Remove dipstick.
- Remove intake bolts (1 - 5) and remove intake.
- Disconnect coolant temperature sensor at block, knock sensor, oil pressure sensor, generator, starter, block heater (if equipped), A/C compressor (if equipped), and block ground.
- Remove accessory drive belt.
- Remove power steering line support at engine mount (1).
- On FWD vehicles, remove power steering hose support from exhaust manifold (2).
- Remove power steering pump and set aside.
- Remove ground strap (1) at right strut tower.
- Raise vehicle.
- Install Damper holder (special tool #9707, Holder, Vibration Damper) (1).
- Remove crankshaft damper bolt and remove damper.
- Remove right wheel.
- Remove right splash shield.
- Drain oil (2).
- On AWD vehicles, remove maniveter. Refer to MANIFOLD, EXHAUST, REMOVAL .
- Remove exhaust pipe to exhaust manifold bolts (1).
- Disconnect oxygen sensor connector (3).
- On FWD vehicles, pull the exhaust pipe (1) rearward with a suitable strap (2).
- Remove inspection cover (1) and mark torque converter to flywheel.
- On vehicles equipped with an automatic transaxle, remove torque converter bolts (1).
- On vehicles equipped with an manual transaxle, remove modular clutch bolts (1).
- Remove lower bellhousing bolts (2).
- Remove A/C compressor (1).
- Remove generator and lower idler pulley.
- Disconnect crankshaft position sensor (2) electrical connector.
- Remove crankshaft position sensor (2).
- Remove exhaust variable valve timing solenoid.
- Install engine lift chain (1).
- Install engine lift chain to rear lift hook.
- Install appropriate engine lifting crane.
- Remove engine mount through bolt (4).
- Remove right engine mount bracket retaining bolts (3).
- Remove engine mount adapter (2).
- Raise engine away from vehicle.