FixVault

Valve Body: Disassembly: Disassembly

Prepare a work area that is clean and large enough to organize the valve body components as they are cleaned and inspected and set aside to be installed during the assembly of the valve body. Arrange the valve components and solenoids in the order and direction that they will be installed to assure proper function when the job is completed.

Fig 1: Valve Body Solenoids
GC0154766Courtesy of CHRYSLER GROUP, LLC
1= Outer Valve Body
2= VFS Solenoid Valve NH
3= On-Off Solenoid Valve
4= VFS Solenoid Valve NH
5= VFS Solenoid Valve NL
6= Over Drive Pressure Control Valve
7= Under Drive Pressure Control Valve
8= 2-6 Brake Pressure Control Valve
9= 3-5-R Pressure Control Valve
10= Adjust Screws
11= Reducing Valve
12= Regulator Valve
13= Regulator Sleeve
Fig 2: Valve Body & Valves
GC0154917Courtesy of CHRYSLER GROUP, LLC
1= Middle Valve Body
2= Stopper Plates
3= Manual Valve
4= Adjust Screw
5= Reducing Valve -2
6= Torque Converter Control Valve
7= Overdrive and Low-reverse Switch Valve
8= Over Drive Pressure Switch Valve
9= 3-5-R and 2-6 Brake Check Valve
10= Low-reverse Switch Valve
11= Torque Converter Pressure Control Sleeve
12= Torque Converter Control Plug
13= Torque Converter Pressure Control Valve
14= 3-5-R pressure Switch Valve
15= 2-6 Brake Pressure Switch Valve
16= Under Drive Pressure Switch Valve
Fig 3: Inner Valve Body & Accumulator
GC0154840Courtesy of CHRYSLER GROUP, LLC
1= Inner Valve Body
2= Accumulator Plate
3= Accumulator 2
4= Accumulator 1
5= Damping Valve (Red 2)
6= Accumulator 3
7= Accumulator 4
8= OD Fail Safe Valve
9= 3-5-R Switch Valve
10= Lock-up Switch Valve
11= Accumulator Piston
Fig 4: Middle Valve Body & Manual Valve
GC0154708Courtesy of CHRYSLER GROUP, LLC
  1. Remove the manual valve (2) from the middle valve body.
    Fig 5: Valve Body Sections & Long Bolts
    GC0154892Courtesy of CHRYSLER GROUP, LLC
  2. Remove three long bolts (2) holding the outer (1) and middle (3) valve body sections to the inner valve body from next to the accumulators.
    Fig 6: Valve Body Sections & Bolts
    GC0154713Courtesy of CHRYSLER GROUP, LLC
  3. Remove twelve bolts (1) holding the outer (2) and middle valve body sections to the inner valve body.
    Fig 7: Valve Body Sections & Black Bolts
    GC0154844Courtesy of CHRYSLER GROUP, LLC
  4. Remove three "black" bolts (1) holding the outer (2) and middle valve body sections to the inner valve body.
    Fig 8: Valve Body & Clamps
    GC0154762Courtesy of CHRYSLER GROUP, LLC
    NOTE:

    There are check valves and damping valves that can fall out when the inner valve body is separated from the separator plate.

  5. Optionally, suitable clamps (2) can be installed to keep the inner valve body and the separator plate from parting prematurely during the next set.
    Fig 9: Separator Plate, Outer & Middle Valve Body
    GC0154859Courtesy of CHRYSLER GROUP, LLC
  6. If clamping option is not used, pinch the separator plate (2) to the outer valve body (1) and lift them away from the middle valve body (3).
  7. Turn the outer valve body over and set it on a flat work surface.
    Fig 10: Separator Plate & Outer Valve Body
    GC0154728Courtesy of CHRYSLER GROUP, LLC
  8. Separate the separator plate (1) from the outer valve body (2).
    Fig 11: Outer Valve Body, Damping Valve & Spring
    GC0154966Courtesy of CHRYSLER GROUP, LLC
  9. Remove the damping valve and spring (1) from the outer valve body (2).
    Fig 12: Outer Valve Body, Check Valve & Spring
    GC0154985Courtesy of CHRYSLER GROUP, LLC
  10. Remove the check valve (1) and spring from the outer valve body (2).
    Fig 13: Outer Valve Body & Five Strainers
    GC0154841Courtesy of CHRYSLER GROUP, LLC
  11. Remove five strainers (2) from the outer valve body (1).
  12. Turn the outer valve body over on the work surface.
    Fig 14: Outer Valve Body & Solenoid Retainer
    GC0154769Courtesy of CHRYSLER GROUP, LLC
  13. Remove screws holding the solenoid retainer (2) to the outer valve body (1).
    Fig 15: Solenoid Retainer Separated From Outer Valve Body
    GC0154939Courtesy of CHRYSLER GROUP, LLC
  14. Separate the solenoid retainer (2) from the outer valve body (1).
    Fig 16: Outer Valve Body & Solenoids
    GC0154910Courtesy of CHRYSLER GROUP, LLC
  15. Pull the solenoids (2) from the outer valve body (1). The solenoids must be installed in the same locations that they are removed.
    Fig 17: Outer Valve Body, Pressure Control Valves & Springs
    GC0154829Courtesy of CHRYSLER GROUP, LLC
  16. Remove the pressure control valves (2) and springs from the outer valve body (1).
    Fig 18: Outer Valve Body, Stopper Plate & Regulator Valve Adjuster
    GC0154891Courtesy of CHRYSLER GROUP, LLC
  17. Using a suitable magnet (2), remove the stopper plate (3) holding the regulator valve adjuster (4) into the outer valve body (1).
    Fig 19: Outer Valve Body, Stopper Plate & Reducing Valve Adjuster
    GC0154931Courtesy of CHRYSLER GROUP, LLC
  18. Using a suitable magnet (1), remove the stopper plate (2) holding the reducing valve adjuster (3) into the outer valve body.
    Fig 20: Outer Valve Body, Regulator, Regulator Sleeve, Reducing Valve & Springs
    GC0154887Courtesy of CHRYSLER GROUP, LLC
  19. Remove the regulator (7), regulator sleeve (6) and reducing valve (2) and springs (5) from the outer valve body (1).
    Fig 21: Middle Valve Body & Fluid Strainer
    GC0154711Courtesy of CHRYSLER GROUP, LLC
  20. Remove the fluid strainer (2) from the middle valve body (1).
    Fig 22: Middle Valve Body & Damping Valve
    GC0154899Courtesy of CHRYSLER GROUP, LLC
  21. Remove the damping valve (2) and coil spring from the middle valve body (1).
    NOTE:

    There a two check valves on the backside of the middle valve body that will fall out if the middle valve body is lifted away from the outer valve body.

  22. While holding the middle valve body to the inner valve body, turn the two sections over so the middle valve body is on the work surface.
  23. Separate the outer valve away from the middle valve body the gain access to the check valves and stopper plates.
    Fig 23: Middle Valve Body, Check Valves & Springs
    GC0154855Courtesy of CHRYSLER GROUP, LLC
  24. Remove the check valves and springs (2) from the middle valve body (1).
    Fig 24: Middle Valve Body, Stopper Plates, Valve Plugs & Adjusters
    GC0154943Courtesy of CHRYSLER GROUP, LLC
  25. One valve at a time, remove the stopper plates (1) holding the valve plugs and adjusters into the middle valve body.
    Fig 25: Valve Body & Valves
    GC0154917Courtesy of CHRYSLER GROUP, LLC
    1= Middle Valve Body
    2= Stopper Plates
    3= Manual Valve
    4= Adjust Screw
    5= Reducing Valve -2
    6= Torque Converter Control Valve
    7= Overdrive and Low-reverse Switch Valve
    8= Over Drive Pressure Switch Valve
    9= 3-5-R and 2-6 Brake Check Valve
    10= Low-reverse Switch Valve
    11= Torque Converter Pressure Control Sleeve
    12= Torque Converter Control Plug
    13= Torque Converter Pressure Control Valve
    14= 3-5-R pressure Switch Valve
    15= 2-6 Brake Pressure Switch Valve
    16= Under Drive Pressure Switch Valve
  26. Remove valve assemblies, one at a time, and place them on a clean surface oriented, and in order of, the way they were removed.
    Fig 26: Inner Valve Body, Accumulator Plate & Bolts
    GC0154906Courtesy of CHRYSLER GROUP, LLC
  27. Remove bolts holding accumulator plate (2) to the inner valve body (1).
    Fig 27: Inner Valve Body & Accumulator Plate
    GC0154779Courtesy of CHRYSLER GROUP, LLC
  28. Separate the accumulator plate (2) from the inner valve body (1).
    Fig 28: Inner Valve Body & Accumulator
    GC0154840Courtesy of CHRYSLER GROUP, LLC
    1= Inner Valve Body
    2= Accumulator Plate
    3= Accumulator 2 (Green and Yellow Springs)
    4= Accumulator 1 (Pink Spring)
    5= Damping Valve (White and White springs)
    6= Accumulator 3 (Pink Spring)
    7= Accumulator 4 (Yellow and Yellow Spring)
    8= OD Fail Safe Valve
    9= 3-5-R Switch Valve
    10= Lock-up Switch Valve
    11= Accumulator Piston
  29. Remove accumulators and valves and place them on a clean surface oriented, and in order of, the way they were removed.
    Fig 29: Inner Valve Body, Separator Plate & Bolts
    GC0154846Courtesy of CHRYSLER GROUP, LLC
  30. Remove bolts (2) holding the separator plate (1) to the inner valve body (3).
    Fig 30: Inner Valve Body & Separator Plate
    GC0154749Courtesy of CHRYSLER GROUP, LLC
  31. Separate the separator plate (1) from the inner valve body (2).
    Fig 31: Inner Valve Body, Steel Check Ball & Spring
    GC0154796Courtesy of CHRYSLER GROUP, LLC
  32. Using a suitable magnet (2), remove steel check ball and spring (3) from inner valve body (1).
    Fig 32: Inner Valve Body, Damping Valves & Check Valves
    GC0154705Courtesy of CHRYSLER GROUP, LLC
  33. Remove three damping valves (2) and three check valves (3) from inner valve body (1).
    Fig 33: Inner Valve Body, Stopper Plates & Accumulator
    GC0154735Courtesy of CHRYSLER GROUP, LLC
  34. Remove stopper plates holding valves (1) and accumulator (3) in the inner valve body (2).
    Fig 34: Inner Valve Body & Accumulator
    GC0154840Courtesy of CHRYSLER GROUP, LLC
    1= Inner Valve Body
    2= Accumulator Plate
    3= Accumulator 2 (Green and Yellow Springs)
    4= Accumulator 1 (Pink Spring)
    5= Damping Valve (White and White springs)
    6= Accumulator 3 (Pink Spring)
    7= Accumulator 4 (Yellow and Yellow Spring)
    8= OD Fail Safe Valve
    9= 3-5-R Switch Valve
    10= Lock-up Switch Valve
    11= Accumulator Piston
  35. Remove the valves assemblies (8, 9 and 10) and accumulator piston (11) and place them on a clean surface oriented, and in order of, the way they were removed.