FixVault
Home › Jeep › 2017 › Cherokee Trailhawk, 3.2L Eng VIN S › Repair and Diagnosis › Engine Performance › Fuel Delivery › Fuel System › Fuel Delivery, Diesel › Tank, Fuel › Installation

Tank, Fuel: Installation

  1. If a new fuel tank is being installed, transfer the shield to the fuel tank from the removed tank.
  2. If a new fuel tank is being installed, install the fuel pump module Front-Wheel Drive (FWD) or the main and auxiliary fuel pump modules All-Wheel Drive (AWD) into the new fuel tank from the removed tank. Refer to MODULE, FUEL PUMP, INSTALLATION .
  3. Position the fuel tank onto a transmission jack.
  4. Raise the fuel tank close enough to the vehicle underbody to connect the fuel pump module harness connector.
    GC0155539Courtesy of CHRYSLER GROUP, LLC
  5. Complete raising the fuel tank (1) into position against the vehicle underbody.
  6. Install the right fuel tank strap (3). Tighten rear bolt (1) to the proper torque. Refer to TORQUE SPECIFICATIONS  .
  7. Install the left fuel tank strap (2). Tighten rear bolt (1) to the proper torque. Refer to TORQUE SPECIFICATIONS  .
    GC0156200Courtesy of CHRYSLER GROUP, LLC
  8. Install the right fuel tank strap bolt (1) and tighten to the proper torque. Refer to TORQUE SPECIFICATIONS  .
    GC0156024Courtesy of CHRYSLER GROUP, LLC
  9. Install the left fuel tank strap bolt (1) and tighten to the proper torque. Refer to TORQUE SPECIFICATIONS  .
  10. Remove the transmission jack.
    GC0156252Courtesy of CHRYSLER GROUP, LLC
  11. Connect the fuel filler tube vent line and the fuel tank recirculation line quick connect fittings.
  12. Connect the fuel filler tube (3) to the fuel tank (1). Tighten clamp (2) to the proper torque. Refer to TORQUE SPECIFICATIONS  .
  13. Install the left and right underbody shield.
    GC0157496Courtesy of CHRYSLER GROUP, LLC
    NOTE:

    Right side shown, left side similar.

  14. If equipped, Install the right and left fuel tank shields (3). Tighten the bolts (2) to the proper torque. Refer to TORQUE SPECIFICATIONS  .
  15. If equipped with AWD, reinstall the rear propeller shaft.
  16. Install the exhaust pipes to the vehicle. Refer to PIPE, EXHAUST, INSTALLATION .
    GC0152384Courtesy of CHRYSLER GROUP, LLC
  17. Connect the fuel line (2) and vapor line (1, 2) quick connect fittings.
    GC0160157Courtesy of CHRYSLER GROUP, LLC
  18. Connect the fuel pump module wire harness connector (2, 6). Install the access cover (3, 4) and securely tighten the screws.
  19. Install the carpet piece covering the access covers for fuel pumps.
    GC0160048Courtesy of CHRYSLER GROUP, LLC
  20. Install the rear seat. Refer to SEAT, REAR, INSTALLATION .
  21. Fill the fuel tank.
  22. Connect the negative battery cable. If equipped with an Intelligent Battery Sensor (IBS), connect the IBS connector to the negative battery cable.
  23. Use a diagnostic scan tool to pressurize the fuel system.
  24. Check the fuel system carefully for leaks.
About FixVault