FixVault

2.0L Diesel

  1. Disconnect and isolate the negative battery cable. If equipped with an Intelligent Battery Sensor (IBS), disconnect the IBS connector first before disconnecting the negative battery cable.
  2. Remove the engine cover. Refer to the appropriate service information article.
    GC0159943Courtesy of CHRYSLER GROUP, LLC
  3. Disconnect the cooling fan module harness connector (1).
    GC0157481Courtesy of CHRYSLER GROUP, LLC
  4. Remove the breather hose (2) from breather tube.
  5. Disconnect the Closed Crankcase Ventilation (CCV) heater wire harness connector (4).
    GC0157484Courtesy of CHRYSLER GROUP, LLC
  6. Loosen the clamps (4, 6) and remove the turbocharger inlet tube (5).
  7. Remove the bolts that secure the cooling fan assembly to the radiator.
  8. Raise and support the vehicle. Refer to HOISTING, STANDARD PROCEDURE .
  9. Remove the belly pan. Refer to BELLY PAN, REMOVAL .
    GC0159186Courtesy of CHRYSLER GROUP, LLC
  10. Disconnect the left Charge air Cooler (CAC) hose (1) from the cooler (2).
    GC0159846Courtesy of CHRYSLER GROUP, LLC
  11. Remove the nut (1) securing CAC tube (2) to the engine.
  12. Remove the support and lower the vehicle.
    GC0160118Courtesy of CHRYSLER GROUP, LLC
  13. Unlock CAC tube wire retainer (2).
  14. Separate the CAC hose (3) at from EGR air flow control valve inlet tube (1).
  15. Raise the vehicle.
  16. Using care, lift the fan slightly upward.
    GC0159543Courtesy of CHRYSLER GROUP, LLC
  17. Tilt the cooling fan down to allow for the upper mounting tab to clear the upper radiator hose.
  18. Remove the fan assembly from the vehicle.