1.4 MULTIAIR Turbo: Removal
- Disconnect and isolate the negative battery cable.
- Remove the belly pan. Refer to BELLY PAN, REMOVAL AND INSTALLATION .
- Remove the front bumper fascia. Refer to FASCIA, FRONT, REMOVAL AND INSTALLATION
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- Remove the bolts (1a), nuts (1b) and the front bumper beam (1c).
- Disconnect the quick coupling sleeve (1) from the Charge Air Cooler (CAC).
- Remove the cooling fan bolts (1).
- Disconnect the resistor wire harness connector (1).
- Disconnect the cooling fan wire harness connector (1).
- Open the retaining clips (3) and detach the wire harness.
- Open the retaining clips (1) and remove the coolant pipe.
- Detach the cooling fan upper retaining clips.
- Support the radiator to the vehicle.
- Remove the bolts (1) and the lower brackets that supports the radiator.
- Unhook and remove the cooling fan (1).
INSTALLATION
- Install the cooling fan, and engage the retaining clips.
- Install the lower radiator support brackets and securely tighten the bracket bolts (1).
- Remove the support for the radiator.
- Attach the cooling fan upper retaining clips.
- Install the coolant pipe and close the retaining clips (1).
- Attach the wire harness and close the retainer clips (3).
- Connect the cooling fan wire harness connector (1).
- Connect the resistor wire harness connector (1).
- Install the cooling fan bolts (1) and securely tighten.
- Connect the quick coupling sleeve (1) to the Charge Air Cooler (CAC).
- Install the front bumper beam (1a) and tighten the nuts (1b) and bolts (1c) to the proper specification. Refer to TECHNICAL SPECIFICATIONS .
- Install the front bumper fascia. Refer to FASCIA, FRONT, REMOVAL AND INSTALLATION .
- Install the belly pan. Refer to BELLY PAN, REMOVAL AND INSTALLATION .
- Connect the negative battery cable.