FixVault

1.4 MULTIAIR Turbo: Removal

  1. Disconnect and isolate the negative battery cable.
  2. Remove the belly pan. Refer to BELLY PAN, REMOVAL AND INSTALLATION .
  3. Remove the front bumper fascia. Refer to FASCIA, FRONT, REMOVAL AND INSTALLATION .
    GC0163971Courtesy of CHRYSLER GROUP, LLC
  4. Remove the bolts (1a), nuts (1b) and the front bumper beam (1c).
    GC0163692Courtesy of CHRYSLER GROUP, LLC
  5. Disconnect the quick coupling sleeve (1) from the Charge Air Cooler (CAC).
    GC0164846Courtesy of CHRYSLER GROUP, LLC
  6. Remove the cooling fan bolts (1).
    GC0163363Courtesy of CHRYSLER GROUP, LLC
  7. Disconnect the resistor wire harness connector (1).
  8. Disconnect the cooling fan wire harness connector (1).
  9. Open the retaining clips (3) and detach the wire harness.
    GC0163886Courtesy of CHRYSLER GROUP, LLC
  10. Open the retaining clips (1) and remove the coolant pipe.
    GC0165498Courtesy of CHRYSLER GROUP, LLC
  11. Detach the cooling fan upper retaining clips.
    GC0164775Courtesy of CHRYSLER GROUP, LLC
  12. Support the radiator to the vehicle.
  13. Remove the bolts (1) and the lower brackets that supports the radiator.
    GC0164537Courtesy of CHRYSLER GROUP, LLC
  14. Unhook and remove the cooling fan (1).

INSTALLATION 

GC0164537Courtesy of CHRYSLER GROUP, LLC
  1. Install the cooling fan, and engage the retaining clips.
    GC0164775Courtesy of CHRYSLER GROUP, LLC
  2. Install the lower radiator support brackets and securely tighten the bracket bolts (1).
  3. Remove the support for the radiator.
    GC0165498Courtesy of CHRYSLER GROUP, LLC
  4. Attach the cooling fan upper retaining clips.
    GC0163886Courtesy of CHRYSLER GROUP, LLC
  5. Install the coolant pipe and close the retaining clips (1).
    GC0163363Courtesy of CHRYSLER GROUP, LLC
  6. Attach the wire harness and close the retainer clips (3).
  7. Connect the cooling fan wire harness connector (1).
  8. Connect the resistor wire harness connector (1).
    GC0164846Courtesy of CHRYSLER GROUP, LLC
  9. Install the cooling fan bolts (1) and securely tighten.
    GC0163692Courtesy of CHRYSLER GROUP, LLC
  10. Connect the quick coupling sleeve (1) to the Charge Air Cooler (CAC).
    GC0165744Courtesy of CHRYSLER GROUP, LLC
  11. Install the front bumper beam (1a) and tighten the nuts (1b) and bolts (1c) to the proper specification. Refer to TECHNICAL SPECIFICATIONS .
  12. Install the front bumper fascia. Refer to FASCIA, FRONT, REMOVAL AND INSTALLATION .
  13. Install the belly pan. Refer to BELLY PAN, REMOVAL AND INSTALLATION .
  14. Connect the negative battery cable.