2.4L MULTIAIR: Removal
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- Disconnect and isolate the negative battery cable. If equipped with an Intelligent Battery Sensor (IBS), disconnect the IBS connector first before disconnecting the negative battery cable.
- Raise and support the vehicle. Refer to HOISTING, STANDARD PROCEDURE .
- Remove the right front half shaft. Refer to REMOVAL AND INSTALLATION .
- Remove the rear propeller shaft. Refer to REMOVAL AND INSTALLATION
.
- Remove the front exhaust pipe support bracket bolts (1).
- Remove the exhaust pipe support bracket bolt (2).
- Remove the nuts (3) and disengage the exhaust pipe from the catalytic converter and position aside the exhaust pipe.
- Disconnect the wire harness connector (1) of the Power transfer Unit (PTU) actuator.
- Remove the intake manifold support bracket nuts and the bracket (2).
- Remove the bolts (1a), (1b) and remove the PTU support bracket (1c).
- Remove the PTU vent tube.
- Loosen the PTU bolts (1a) to allow the PTU (1b) to slightly pivot.
- Remove the intake manifold bracket stud (1) from the intake manifold.
- Remove the engine mount to transmission bracket bolt (1) and move the engine forward approximately 1 inch.NOTE:
The top PTU bolt will stay in the vehicle on the PTU and will be removed with the PTU.
- Completely remove three PTU bolts (1a) and remove the PTU (1b) from the vehicle.
- Remove and DISCARD
the O-ring.
- If required, remove the bolts (1a) and remove the PTU actuator (1b).