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Section 38 (Charging System (Service Information)): Generator: Installation: 2.4L

WARNING: This page is about a different car, the 2014 Dodge Journey. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Generator Removal/Installation
GC0082363Courtesy of CHRYSLER GROUP, LLC
  1. Position generator in order to move past the A/C compressor and up toward generator mounting bracket.
    Fig 2: Rotate Generator
    GC0082362Courtesy of CHRYSLER GROUP, LLC
  2. Continue moving generator up towards generator mounting bracket.
    Fig 3: Removing/Installing Generator
    GC0128591Courtesy of CHRYSLER GROUP, LLC
  3. Install generator (1) to engine mounting bracket.
  4. Install lower mounting bolt (2) and upper mounting bolt (3) to generator (1). Tighten bolts to 61 N.m (45 ft. lbs.).
    Fig 4: Idler Pulley Removal/Install
    GC0082361Courtesy of CHRYSLER GROUP, LLC
  5. Install lower idler pulley and bolt. Tighten bolt to 50 N.m (37 ft. lbs.).
    Fig 5: 2.4L Generator Electrical Connector
    GC0128590Courtesy of CHRYSLER GROUP, LLC
  6. Connect field wire connector (4) into generator.
  7. Install B+ terminal (3) and nut (2) to generator mounting stud. Tighten nut to 10 N.m (88.5 in. lbs.)
  8. Snap plastic protective cover (1) to B+ terminal.
    Fig 6: A/C Compressor Relocation
    GC0082360Courtesy of CHRYSLER GROUP, LLC
  9. Install A/C compressor. Refer to COMPRESSOR, A/C, INSTALLATION .
    CAUTION:

    Never force a belt over a pulley rim using a screwdriver. The synthetic fiber of the belt can be damaged.

    CAUTION:

    When installing a serpentine accessory drive belt, the belt MUST be routed correctly. The water pump will be rotating in the wrong direction if the belt is installed incorrectly, causing the engine to overheat. Refer to belt routing label in engine compartment, or refer to ACCESSORY DRIVE .

  10. Install drive belt. Refer to BELT, SERPENTINE, INSTALLATION .
    Fig 7: Lower Air Dam/Belly Pan
    GC0082359Courtesy of CHRYSLER GROUP, LLC
  11. Install right front wheelhouse splash shield. Refer to SHIELD, SPLASH, FRONT WHEELHOUSE, INSTALLATION .
  12. Install underbody air dam.
  13. Connect negative battery cable, tighten nut to 4.5 N.m (40 in. lbs.).