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Manifold, Intake: Installation

WARNING: This page is about a different variant/trim than selected.
GC0186689Courtesy of CHRYSLER GROUP, LLC
  1. If removed, install the silencer pad (2) into the intake manifold.
  2. If removed, install the Manifold Air Pressure (MAP) sensor (3) to the intake manifold.
  3. If removed, install the fuel rail (4) and fuel injectors to the intake manifold. Refer to RAIL, FUEL, INSTALLATION .
  4. If removed, install the purge control valve (1) to the fuel rail.
    GC0186736Courtesy of CHRYSLER GROUP, LLC
  5. Install four new intake manifold gasket seals (1).
    GC0186762Courtesy of CHRYSLER GROUP, LLC
  6. Position the silencer pad (1) over the water pump inlet tube.
    GC0186395Courtesy of CHRYSLER GROUP, LLC
  7. Position the intake manifold (1) onto the two studs.
  8. Install the intake manifold with two nuts (3) and three bolts (2) tightened to the proper torque specification. Refer to (TORQUE SPECIFICATIONS ).
    GC0186486Courtesy of CHRYSLER GROUP, LLC
  9. Install the intake manifold silencer cover (1) and tighten the four screws (2) to the proper torque specification. Refer to (TORQUE SPECIFICATIONS ).
    GC0186935Courtesy of CHRYSLER GROUP, LLC
  10. Engage the PTU vent hose retainer (1) to the intake manifold.
    GC0186975Courtesy of CHRYSLER GROUP, LLC
  11. Connect and lock the MAP sensor wire harness connector (2).
  12. Disengage the two wire harness retainers (1) to the intake manifold.
    GC0186944Courtesy of CHRYSLER GROUP, LLC
  13. Position the PVC hose (1) and the purge hose (4) on the engine as an assembly.
  14. Connect the PVC hose (1) to the PCV valve on the cylinder head cover and the intake manifold near the throttle body.
  15. Connect the purge hose (4) to the purge control valve (2) and the intake manifold near the throttle body.
  16. Connect and lock the purge control valve wire harness connector (3).
    GC0187154Courtesy of CHRYSLER GROUP, LLC
  17. Connect and lock the four VVAA solenoid wire harness connectors (2).
  18. Connect and lock the four fuel injector wire harness connectors (1).
    GC0156297Courtesy of CHRYSLER GROUP, LLC
  19. Install a new throttle body gasket seal (1) in the intake manifold.
    GC0186414Courtesy of CHRYSLER GROUP, LLC
  20. Install throttle body (1) with four bolts (2), tightened in a criss-cross pattern to the proper torque specification. Refer to (TORQUE SPECIFICATIONS ).
  21. Connect and lock the wire harness connector (3) to the throttle body (1).
    GC0186970Courtesy of CHRYSLER GROUP, LLC
  22. Install the injector silencer pad (1).
    GC0186683Courtesy of CHRYSLER GROUP, LLC
  23. Engage the wire harness connector support bracket (4) to the fuel rail.
  24. Connect the fuel line (1) to the fuel rail

    Refer to FUEL SYSTEM/FUEL DELIVERY/FITTING, QUICK CONNECT/STANDARD PROCEDURE .

  25. Connect the purge vapor line (2) to the purge control valve. Refer to FUEL SYSTEM/FUEL DELIVERY/FITTING, QUICK CONNECT/STANDARD PROCEDURE .
  26. Connect and lock the wire harness connector (3) to the oil temperature sensor.
    GC0187179Courtesy of CHRYSLER GROUP, LLC
  27. Move the right side of the engine rearward back into its proper position.
  28. Install the two right engine mount to frame rail bolts (1).
  29. Install the right engine mount to strut tower bolt (2).
  30. Tighten the right engine mount to strut tower bolt (2) to the proper torque specification. Refer to (TORQUE SPECIFICATIONS ).
  31. Tighten the two right engine mount to frame rail bolts (1) to the proper torque specification. Refer to (TORQUE SPECIFICATIONS ).
    GC0187131Courtesy of CHRYSLER GROUP, LLC
  32. Install the air cleaner body mounting bracket (1) to the right frame rail and tighten the nuts (2) to the proper torque specification. Refer to (TORQUE SPECIFICATIONS ).
    GC0186646Courtesy of CHRYSLER GROUP, LLC
  33. Raise and support the vehicle. Refer to HOISTING, STANDARD PROCEDURE .
  34. Install the intake manifold lower support bracket (2) with two nuts (1) and one bolt (3) tightened to the proper torque specification. Refer to (TORQUE SPECIFICATIONS ).
    GC0159295Courtesy of CHRYSLER GROUP, LLC
  35. Install a new gasket (5) and loosely install the cross-under pipe to catalytic converter outlet flange nuts (4).
  36. Loosely install the cross-under pipe support bolt (3).
  37. Tighten the cross-under pipe flange nuts to the proper torque specification. Refer to (TORQUE SPECIFICATIONS ).
  38. Tighten the cross-under pipe support bolt to the proper torque specification. Refer to (TORQUE SPECIFICATIONS ).
  39. Install the belly pan, if removed.
  40. Install the front and rear skid plates, if removed.
  41. Install the air cleaner body, clean air hose and resonator. Refer to INSTALLATION  .
  42. Install the cowl plenum panel and cowl plenum extension. Refer to COVER, COWL PANEL, INSTALLATION .
  43. Connect the negative battery cable. If equipped with an Intelligent Battery Sensor (IBS), connect the IBS connector.
  44. Install the engine cover. Refer to INSTALLATION  .
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