FixVault

Removal And Installation: Removal

GC0179214Courtesy of CHRYSLER GROUP, LLC
  1. Remove the rear muffler. Refer to MUFFLER, EXHAUST, REMOVAL AND INSTALLATION .
  2. Remove the rear differential. Refer to REMOVAL AND INSTALLATION .
  3. Raise the vehicle and using a suitable marking device, mark the position of the crossmember on the rear frame rails (1).
    GC0179413Courtesy of CHRYSLER GROUP, LLC
  4. Support the crossmember (1) with a suitable lifting device and remove the front and rear bolts (2).
    GC0178839Courtesy of CHRYSLER GROUP, LLC
    1 - Kit, Pressing Tool 2026900170
    2 - 2046501130 Receiver, Large Bushing Remover
    3 - 2046502130 Remover, Large Bushing
  5. Lower the crossmember as necessary and assemble tools over isolator as shown.
    NOTE:

    Prior to using special tools, lubricate Screw Assembly (special tool #8838-2, Screw Assembly) (1) threads to provide ease of use and promote tool longevity.

    NOTE:

    When installing thrust bearing, be sure to place hardened side toward bolt head.

    1. (special tool #2026900170, Kit, Pressing Tool) (1)
    2. (special tool #2046501130, Receiver, Large Bushing Remover) (2)
    3. (special tool #2046502130, Remover, Large Bushing) (3)
  6. Tighten the screw assembly, pressing the isolator out of the crossmember and remove the tools with the isolator.
GC0179425Courtesy of CHRYSLER GROUP, LLC
1 - 2046503130 Receiver, Large Bushing Installer
2 - 2046504130 Installer, Large Bushing
3 - Kit, Pressing Tool 2026900170
NOTE:

Prior to using special tools, lubricate Screw Assembly (special tool #8838-2, Screw Assembly) (3) threads to provide ease of use and promote tool longevity.

NOTE:

When installing thrust bearing, be sure to place hardened side toward bolt head.

NOTE:

A mixture of soap and water may be used to aid installation of the isolator.

INSTALLATION

  1. Assemble tools over isolator as shown.
    1. (special tool #2046503130, Receiver, Large Bushing Installer) (1)
    2. (special tool #2046504130, Installer, Large Bushing) (2)
    3. (special tool #2026900170, Kit, Pressing Tool) (3)
    GC0179380Courtesy of CHRYSLER GROUP, LLC
  2. Center the bushing (2) and press the bushing 1 inch (26 mm) into the cradle (1).
  3. Once the bushing has been started and is centered into the cradle, remove the installation bushing tool assembly (3).
    GC0179374Courtesy of CHRYSLER GROUP, LLC
  4. Remove the bushing cap (1) from the bushing.
    GC0179302Courtesy of CHRYSLER GROUP, LLC
  5. Install the installation bushing assembly tools making sure the (special tool #2046504130, Installer, Large Bushing) bushing installer tool (1) is installed with the flat surface facing the bushing in order to fully install the bushing in the cradle.
    GC0179313Courtesy of CHRYSLER GROUP, LLC
  6. Install the bushing until fully seated into cradle.
    GC0179235Courtesy of CHRYSLER GROUP, LLC
  7. Verify that the bushing shoulder (2) is fully seated against the cradle (1).
    GC0178794Courtesy of CHRYSLER GROUP, LLC
  8. Remove the (special tool #2046504130, Installer, Large Bushing) and install the bushing cap (3).
  9. Using the Installation bushing assembly tools with washer (1) and bearing (2) installed, press the bushing cap (3) until fully seated.
    GC0179214Courtesy of CHRYSLER GROUP, LLC
  10. Raise the crossmember back into place and install the bolts.
  11. Line up the rear crossmember assembly with the marks (1) made during removal.
    GC0179413Courtesy of CHRYSLER GROUP, LLC
  12. Tighten the bolts (2) to the proper torque specification. Refer to TECHNICAL SPECIFICATIONS .
  13. Install the rear differential. Refer to REMOVAL AND INSTALLATION .
  14. Install the rear muffler. Refer to MUFFLER, EXHAUST, REMOVAL AND INSTALLATION .
  15. Tighten Screw Assembly (1) using hand tools  , pressing isolator into crossmember. Stop when the isolator bottoms against Remover/Installer, Bushing.