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Home › Jeep › 2021 › Compass Trailhawk › Repair and Diagnosis › Engine Mechanical › Fuel System › Fuel Delivery, Gas › Tank, Fuel › Removal And Installation › 2.4L › Removal

Removal And Installation: 2.4L: Removal

  1. Open the cover of the fuse box in the engine compartment and remove the fuse F21 (15 A) of the fuel pump.
  2. Start the engine and run until the fuel in the lines is depleted.
  3. Install the fuse removed earlier and close the fuse box cover.
  4. Remove the rear seat cushion. Refer to SEAT CUSHION, REMOVAL AND INSTALLATION .
    GC0164830Courtesy of CHRYSLER GROUP, LLC
  5. Lift the cover, remove the fasteners and the access cover to the fuel pump (1).
    GC0162995Courtesy of CHRYSLER GROUP, LLC
  6. Disconnect the wire harness connector (1) from the electric pump fuel.
  7. Disconnect the fuel vapor quick connect couplings (3).
  8. Disconnect the quick coupling of the fuel delivery pipe (2).
  9. Raise and support the vehicle. Refer to HOISTING, STANDARD PROCEDURE .
  10. Remove the muffler assembly. Refer to MUFFLER, EXHAUST, REMOVAL AND INSTALLATION .
  11. Remove the propeller shaft assembly. Refer to REMOVAL AND INSTALLATION .
    GC0163056Courtesy of CHRYSLER GROUP, LLC
  12. Loosen the clamp and disconnect the hose from the fuel fill tube (1).
    GC0163023Courtesy of CHRYSLER GROUP, LLC
  13. Disengage the fuel vapor hose from the retaining clips (1).
    GC0164517Courtesy of CHRYSLER GROUP, LLC
  14. Unscrew the fastener (1) securing the heat shield to the body.
    GC0165051Courtesy of CHRYSLER GROUP, LLC
  15. Open the retaining clips and disengage the rear brake lines (1).
    GC0165348Courtesy of CHRYSLER GROUP, LLC
  16. Place a suitable hydraulic lift (1a) under the tank and remove the front fasteners (1b) securing the mounting brackets.
    GC0166132Courtesy of CHRYSLER GROUP, LLC
  17. Disengage the brake line from the retaining clips (1).
  18. Remove the rear fuel tank support bracket fastener (2).
    GC0165948Courtesy of CHRYSLER GROUP, LLC
  19. Disengage the brake line from the retaining clips (1).
  20. Remove the right rear fuel tank support bracket fastener (2).
    GC0165981Courtesy of CHRYSLER GROUP, LLC
  21. Lower the tank and unhook the fuel delivery pipe from the retaining clips (1).
    GC0165305Courtesy of CHRYSLER GROUP, LLC
  22. Lower the support and remove the fuel tank (1).
    GC0163136Courtesy of CHRYSLER GROUP, LLC
  23. Install the 2000002100 (EMEA) or (special tool #9340, SAE Fuel Pump Lock Ring Wrench) (NAFTA) tool (1a) and remove the lock nut from the fuel pump assembly (1b).
    GC0165293Courtesy of CHRYSLER GROUP, LLC
  24. Raise the fuel pump assembly.
  25. Disconnect the quick coupling of the fuel vapor recovery pipe (1).
    GC0165245Courtesy of CHRYSLER GROUP, LLC
  26. Remove the fuel pump assembly (1).
    GC0166103Courtesy of CHRYSLER GROUP, LLC
  27. Remove the seal ring on the tank (1).

INSTALLATION 

  1. Install a new seal on the tank.
    GC0163996Courtesy of CHRYSLER GROUP, LLC
  2. Install the fuel pump assembly and connect the fuel vapor recovery pipe, taking care to match the references (1a), (1b) and (1c) indicated in the figure.
  3. Tighten the fuel pump assembly lock nut.
  4. Using the hydraulic lift, put the fuel tank into position.
  5. Engage the fuel delivery pipe with the retaining clips.
  6. Connect the quick coupling of the vapor hose from the fuel tank to the canister.
    GC0163072Courtesy of CHRYSLER GROUP, LLC
  7. Install the rear support bracket fasteners (1) and tighten to the proper torque specification. Refer to FUEL DELIVERY, GAS, TECHNICAL SPECIFICATIONS .
    GC0165796Courtesy of CHRYSLER GROUP, LLC
  8. Install the front support bracket fasteners (1a) and tighten to the proper torque specification. Refer to FUEL DELIVERY, GAS, TECHNICAL SPECIFICATIONS .
  9. Remove the hydraulic lift (1b).
  10. Engage the right rear brake lines and close the retaining clips.
  11. Engage the rear brake lines and close the retaining clips.
  12. Install the fastener securing the heat shield to the body.
  13. Install the right side cover, tighten the fastener and install the retainer buttons.
  14. Engage the fuel vapor hose with the retaining clips.
  15. Connect the hose to the fuel fill tube and tighten the clamp.
  16. Connect the quick coupling of the vapor pipe.
  17. Connect the quick coupling of the fuel delivery pipe.
  18. Connect the wire harness connector to the electric fuel pump.
  19. Install the access covers for the fuel pump and securely tighten the fastener.
  20. Install the rear seat cushion. Refer to SEAT CUSHION, REMOVAL AND INSTALLATION .
  21. Install the propeller shaft assembly. Refer to REMOVAL AND INSTALLATION .
  22. Install the muffler assembly. Refer to MUFFLER, EXHAUST, REMOVAL AND INSTALLATION .
  23. Remove the support and lower the vehicle.
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