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Front Half Shaft: Installation

GC0146238Courtesy of CHRYSLER GROUP, LLC
  1. Using axle seal protector (special tool #10270, Protector, Half Shaft, Drive) (1), install halfshafts in the axle. Verify halfshaft has engaged.
    NOTE:

    Use care when removing seal protector to prevent damaging the seal. 

    GC0146092Courtesy of CHRYSLER GROUP, LLC
  2. Install NEW  coated washer on the outer C/V joint shaft.
  3. Install halfshaft (1) through the hub/bearing (2).
    GC0173647Courtesy of CHRYSLER GROUP, LLC
  4. Install shock clevis on the lower control arm (8) and tighten the fasteners (6) to the proper specifications. Refer to TORQUE SPECIFICATIONS .
    GC0117739Courtesy of CHRYSLER GROUP, LLC
  5. Install upper control arm on knuckle and tighten ball joint nut to the proper specifications. Refer to TORQUE SPECIFICATIONS .
    GC0173647Courtesy of CHRYSLER GROUP, LLC
  6. Install the tie rod end (3) on knuckle, install the fastener (1) and tighten to the proper specifications. Refer to TORQUE SPECIFICATIONS .
  7. Install the wheel speed sensor (2).
  8. Install the brake rotor.
  9. Install the caliper on caliper adapter. Refer to CALIPER, DISC BRAKE, INSTALLATION .
    NOTE:

    Always install a NEW  hub nut. The original hub nut is one-time use only and should be discarded when removed.

    GC0146090Courtesy of CHRYSLER GROUP, LLC
  10. Install a NEW  halfshaft hub nut and tighten to the proper specifications. Refer to TORQUE SPECIFICATIONS  .
  11. Install the wheel and tire assemblies.
    CAUTION:

    Before moving vehicle, pump brake pedal several times to ensure vehicle has a firm brake pedal to adequately stop vehicle.

  12. Pump brake pedal until caliper pistons and brake pads are seated and a firm brake pedal is obtained.
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