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6.2L Engine (Service Information): Installation

CAUTION:

If the engine encounters a catastrophic failure, the engine oil cooler and lines must be replaced or damage to the new engine or components could result.

GC0170311Courtesy of CHRYSLER GROUP, LLC
NOTE:

Do not use air tools to install the (special tool #8984C, Fixture, Engine Lifting).

  1. Install the engine lift fixture (1) (special tool #8984C, Fixture, Engine Lifting) and adapter (special tool #2013800091, Adapter, Engine Lifting Bracket) (3).
  2. Using a suitable engine hoist, lower the engine into the engine compartment.
  3. Align the engine with the transmission.
  4. Install two transmission bell housing to engine block bolts finger tight.
  5. Lower the engine assembly until the engine mounts rest in the engine cradle crossmember.
  6. Remove the engine hoist and the jack supporting the transmission.
  7. Raise and support the vehicle. Refer to HOISTING, STANDARD PROCEDURE .
  8. Carefully engage transmission to engine block dowels until converter hub is seated in crankshaft. Verify that no wires, or the transmission vent hose, have become trapped between the engine block and the transmission.
  9. Install two bolts to attach the transmission to the engine.
    GC0118998Courtesy of CHRYSLER GROUP, LLC
  10. Install the remaining torque converter housing to engine bolts (3 and 4). Tighten all torque converter housing bolts to the proper specifications. Refer to TORQUE SPECIFICATIONS  .
    GC0095570Courtesy of CHRYSLER GROUP, LLC
  11. Install all torque converter bolts (1) by hand first. There are 3 sets of two bolts 120° apart.
  12. Tighten all torque converter bolts to the proper specifications. Refer to TORQUE SPECIFICATIONS  .
    GC0081820Courtesy of CHRYSLER GROUP, LLC
  13. Install the oil pan to transmission bolts (1) and tighten to the proper specifications. Refer to TORQUE SPECIFICATIONS  .
    GC0144614Courtesy of CHRYSLER GROUP, LLC
    NOTE:

    Left side shown, right side similar.

  14. Install both left/right engine mount to frame retaining bolts (2) and tighten to the proper specifications. Refer to TORQUE SPECIFICATIONS  .
  15. Install both left/right engine mount heat shield (4) retaining nuts (3) and tighten to the proper specifications. Refer to TORQUE SPECIFICATIONS  .
  16. Install the starter. Refer to STARTER, INSTALLATION .
    GC0095565Courtesy of CHRYSLER GROUP, LLC
  17. Connect the CKP sensor electrical connector (1).
  18. Install the catalytic converters. Refer to CONVERTER, CATALYTIC, INSTALLATION .
    GC0144624Courtesy of CHRYSLER GROUP, LLC
  19. Connect the right and left knock sensor (1) electrical connectors (3).
  20. Install the heat shields onto both knock sensors (shield snaps on/off sensor).
    GC0180928Courtesy of CHRYSLER GROUP, LLC
  21. Connect the transmission oil cooler lines to their retainers at the oil pan.
  22. Lower the vehicle.
    GC0170311Courtesy of CHRYSLER GROUP, LLC
  23. Remove the engine lift fixture (special tool #8984C, Fixture, Engine Lifting) (1) and adapter (special tool #8984-UPD, Adapter, Engine Lift) (3).
  24. Position the left and right side wiring harness.
  25. Install the Variable Valve Timing Solenoid (VVTS). Refer to INSTALLATION  .
    GC0180937Courtesy of CHRYSLER GROUP, LLC
  26. Install the heater core tubes (3) and hoses.
  27. Install the heater core tube retaining bolts (1, 2) and tighten to the proper specifications. Refer to TORQUE SPECIFICATIONS  .
    GC0170371Courtesy of CHRYSLER GROUP, LLC
  28. Connect the camshaft position sensor electrical connector (1).
  29. Connect the ground wires to the rear of each cylinder head.
    GC0170257Courtesy of CHRYSLER GROUP, LLC
  30. Install the engine harness and connect the wire harness connectors to the Powertrain Control Module (PCM).
  31. Connect the ignition capacitor (2) electrical connectors (1).
    GC0180940Courtesy of CHRYSLER GROUP, LLC
  32. Connect the oil cooler lines (1, 2) to the oil filter adapter.
    GC0095586Courtesy of CHRYSLER GROUP, LLC
  33. Connect the oil pressure sensor wire harness connector (1).
    GC0095588Courtesy of CHRYSLER GROUP, LLC
  34. Connect the oil temperature sensor wire harness connector (1).
  35. Install the generator. Refer to GENERATOR, INSTALLATION .
  36. Raise and support the vehicle.
    GC0144621Courtesy of CHRYSLER GROUP, LLC
  37. Position the generator support bracket (3) to the engine mount, install the retaining nut (1) finger tight.
  38. Position the generator support bracket (3) to the generator, install the retaining bolt (2) and tighten to the proper specifications. Refer to TORQUE SPECIFICATIONS  .
  39. Tighten the generator support bracket (3) to engine mount retaining nut to the proper specifications. Refer to TORQUE SPECIFICATIONS  .
  40. Install the A/C compressor. Refer to COMPRESSOR, A/C, REMOVAL .
    GC0170431Courtesy of CHRYSLER GROUP, LLC
  41. Position the ignition coil electrical harness and connect all ignition wire harness connectors (1).
  42. Install the supercharger coolant reservoir. Refer to RESERVOIR, COOLANT, INSTALLATION .
  43. Install the supercharger assembly. Refer to SUPERCHARGER, INSTALLATION .
  44. Install the front fascia. Refer to FASCIA, FRONT, INSTALLATION .
  45. Install the cooling fan. Refer to FAN, COOLING, INSTALLATION .
  46. Install the lower radiator hose.
  47. Fill the crankcase with the specified type and amount of engine oil. Refer to CAPACITIES AND RECOMMENDED FLUIDS, SPECIFICATIONS .
  48. Fill the cooling systems with the specified type and amount of engine coolant. Refer to COOLANT SYSTEM AIR EVACUATION .
  49. Connect the negative battery cable.
  50. Perform the Refrigerant System Charge procedure. Refer to REFRIGERANT SYSTEM CHARGE , or refer to R-1234YF REFRIGERANT SYSTEM CHARGE .
  51. Start the engine and inspect for leaks.
NOTE:

The Cam/Crank Variation Relearn procedure must be performed using the scan tool anytime there has been a repair/replacement made to a powertrain system, for example: flywheel, valvetrain, camshaft and/or crankshaft sensors or components.

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