FixVault

Clutch, D: Assembly

GC0154527Courtesy of CHRYSLER GROUP, LLC
1. Friction plate
2. Backing plate
3. Steel plate
4. Wave plate
NOTE:

If clutch discs are being replaced, soak them in 8HP trans fluid before assembly.

  1. Install the clutch D carrier seal rings (2).
  2. Place the clutch D in a suitable arbor press.
    GC0154609Courtesy of CHRYSLER GROUP, LLC
  3. Coat the O-rings with 8HP fluid on the clutch D (2) piston (1) and install the piston (1) onto the carrier.
    GC0154572Courtesy of CHRYSLER GROUP, LLC
  4. Install the wave plate (1) into the carrier first.
    GC0154436Courtesy of CHRYSLER GROUP, LLC
  5. Install the frictions and steels (1) into the carrier (3).
    GC0154416Courtesy of CHRYSLER GROUP, LLC
  6. Install the backing plate (1) last onto the carrier.
    GC0154435Courtesy of CHRYSLER GROUP, LLC
  7. Install the proper selective snap ring (1) onto the clutch D carrier (2).
    GC0154550Courtesy of CHRYSLER GROUP, LLC
  8. Install the belleville spring (1).
    GC0154466Courtesy of CHRYSLER GROUP, LLC
  9. Place the oil baffle (2) onto the hub of the clutch D carrier (1) and align the locking tabs.
    GC0154415Courtesy of CHRYSLER GROUP, LLC
  10. Using the (special tool #8901A, Pressing Tool) (4), compress the oil baffle (2) enough the clear the locking tabs.
    GC0142983Courtesy of CHRYSLER GROUP, LLC
    GC0154654Courtesy of CHRYSLER GROUP, LLC
  11. Compress the oil baffle (2) enough to clear the lock tabs, and rotate the baffle (2) to the locked position.
  12. Release the arbor press.
GC0154424Courtesy of CHRYSLER GROUP, LLC