Removal And Installation: Removal
- Disconnect and isolate the negative battery cable. If equipped with an Intelligent Battery Sensor (IBS), disconnect the IBS connector first before disconnecting the negative battery cable.
- Remove the front bumper fascia. Refer to FASCIA, FRONT, REMOVAL AND INSTALLATION .
- Recover the A/C refrigerant. Refer to PLUMBING, STANDARD PROCEDURE .
- Drain the cooling system. Refer to DRAINING AND FILLING THE COOLING SYSTEM - 2.4L
.
- Remove the fastener (1a) and the air cleaner inlet tube (1b).
- Remove the fasteners (1a and 1b), and the front bumper reinforcement (1c).
- Remove the fasteners (1a), release the side retainers (1b), and remove the radiator air deflector (1c).NOTE:
Plug and seal the ends of the transmission cooler and the transmission cooler lines to prevent leakage of oil, or moisture, contaminates, or impurities from entering into the system.
NOTE:Clean any transmission fluid that may have leaked out during the removal process.
- Remove the retaining clips (1a) and the transmission cooler lines (1b) from the transmission cooler (1c).
- Release the retainers (1a) and remove the transmission oil cooler (1b).
- Remove the fastener (1a) and the A/C line (1b) from the condenser.
- Remove the fastener (2a) and the A/C line (2b) from the condenser.
- Remove the retaining clips (1a) and the A/C condenser (1b).
- Disconnect the cooling fan wire harness connector (1b) and the cooling fan resistor wire harness connector (1a) and detach the wire harness (1c).
- Open the retaining clip (2b) and detach the lines (2a).
- Remove the upper radiator hose (1).
- Remove the lower radiator hose (2).NOTE:
Recover any coolant that may have spilled.
- Remove the closeout covers.
- Remove the retaining brackets (2a) and the radiator/cooling fan assembly (2b).
- Release the retaining tabs (1a) and remove the cooling fan (1b).
INSTALLATION
- Inspect the radiator for damage.
- Install the cooling fan (1b) onto the radiator and secure the retaining tabs (1a).
- Install the radiator/cooling fan assembly (2b) and the retaining brackets (2a).
- Install the closeout covers.
- Install the lower radiator hose (2).
- Install the upper radiator hose (1).
- Attach the lines (2a) and secure the retaining clips (2b).
- Attach the wire harness (1c), connect the cooling fan resistor wire harness connector (1a) and the cooling fan wire harness connector (1b).
- Install the A/C condenser (1b) and the retaining clips (1a).
- Using NEW seals, install the A/C line (2b) to the condenser and securely tighten the fastener (2a)
- Using NEW
seals, install the A/C line (1b) to the condenser and securely tighten the fastener (1a).
- Install the transmission oil cooler (1b) and secure the retainers (1a).
- Remove the seal plugs from the transmission cooler and the transmission cooler lines.
- Using NEW
seals, install the transmission cooler lines (1b) to the transmission cooler (1c) and install the retaining clips (1a).
- Install the radiator air deflector (1c) and secure the side retainers (1b) and securely tighten the fasteners (1a).
- Install the front bumper reinforcement (1c). Tighten the nuts (1b) and bolts (1a) to the proper torque specification. Refer to TECHNICAL SPECIFICATIONS
.
- Install the air cleaner inlet tube (1b) and securely tighten the fastener (1a).
- Fill the cooling system. Refer to DRAINING AND FILLING THE COOLING SYSTEM - 2.4L .
- Evacuate and charge the refrigerant system. Refer to PLUMBING, STANDARD PROCEDURE .
- Install the front bumper fascia. Refer to FASCIA, FRONT, REMOVAL AND INSTALLATION .
- Connect the negative battery cable. If equipped with an Intelligent Battery Sensor (IBS), connect the IBS connector.