FixVault

Removal And Installation: Removal

  1. Disconnect and isolate the negative battery cable. If equipped with an Intelligent Battery Sensor (IBS), disconnect the IBS connector first before disconnecting the negative battery cable.
  2. Remove the front bumper fascia. Refer to FASCIA, FRONT, REMOVAL AND INSTALLATION .
  3. Recover the A/C refrigerant. Refer to PLUMBING, STANDARD PROCEDURE .
  4. Drain the cooling system. Refer to DRAINING AND FILLING THE COOLING SYSTEM - 2.4L  .
    GC0163589Courtesy of CHRYSLER GROUP, LLC
  5. Remove the fastener (1a) and the air cleaner inlet tube (1b).
    GC0164821Courtesy of CHRYSLER GROUP, LLC
  6. Remove the fasteners (1a and 1b), and the front bumper reinforcement (1c).
    GC0164958Courtesy of CHRYSLER GROUP, LLC
  7. Remove the fasteners (1a), release the side retainers (1b), and remove the radiator air deflector (1c).
    GC0165395Courtesy of CHRYSLER GROUP, LLC
    NOTE:

    Plug and seal the ends of the transmission cooler and the transmission cooler lines to prevent leakage of oil, or moisture, contaminates, or impurities from entering into the system.

    NOTE:

    Clean any transmission fluid that may have leaked out during the removal process.

  8. Remove the retaining clips (1a) and the transmission cooler lines (1b) from the transmission cooler (1c).
    GC0164335Courtesy of CHRYSLER GROUP, LLC
  9. Release the retainers (1a) and remove the transmission oil cooler (1b).
    GC0165691Courtesy of CHRYSLER GROUP, LLC
  10. Remove the fastener (1a) and the A/C line (1b) from the condenser.
  11. Remove the fastener (2a) and the A/C line (2b) from the condenser.
    GC0165580Courtesy of CHRYSLER GROUP, LLC
  12. Remove the retaining clips (1a) and the A/C condenser (1b).
    GC0162925Courtesy of CHRYSLER GROUP, LLC
  13. Disconnect the cooling fan wire harness connector (1b) and the cooling fan resistor wire harness connector (1a) and detach the wire harness (1c).
  14. Open the retaining clip (2b) and detach the lines (2a).
    GC0164427Courtesy of CHRYSLER GROUP, LLC
  15. Remove the upper radiator hose (1).
  16. Remove the lower radiator hose (2).
    GC0164812Courtesy of CHRYSLER GROUP, LLC
    NOTE:

    Recover any coolant that may have spilled.

  17. Remove the closeout covers.
  18. Remove the retaining brackets (2a) and the radiator/cooling fan assembly (2b).
    GC0163740Courtesy of CHRYSLER GROUP, LLC
  19. Release the retaining tabs (1a) and remove the cooling fan (1b).

INSTALLATION 

  1. Inspect the radiator for damage.
    GC0163740Courtesy of CHRYSLER GROUP, LLC
  2. Install the cooling fan (1b) onto the radiator and secure the retaining tabs (1a).
    GC0164812Courtesy of CHRYSLER GROUP, LLC
  3. Install the radiator/cooling fan assembly (2b) and the retaining brackets (2a).
  4. Install the closeout covers.
    GC0164427Courtesy of CHRYSLER GROUP, LLC
  5. Install the lower radiator hose (2).
  6. Install the upper radiator hose (1).
    GC0162925Courtesy of CHRYSLER GROUP, LLC
  7. Attach the lines (2a) and secure the retaining clips (2b).
  8. Attach the wire harness (1c), connect the cooling fan resistor wire harness connector (1a) and the cooling fan wire harness connector (1b).
    GC0165580Courtesy of CHRYSLER GROUP, LLC
  9. Install the A/C condenser (1b) and the retaining clips (1a).
    GC0165691Courtesy of CHRYSLER GROUP, LLC
  10. Using NEW  seals, install the A/C line (2b) to the condenser and securely tighten the fastener (2a)
  11. Using NEW  seals, install the A/C line (1b) to the condenser and securely tighten the fastener (1a).
    GC0164335Courtesy of CHRYSLER GROUP, LLC
  12. Install the transmission oil cooler (1b) and secure the retainers (1a).
    GC0165395Courtesy of CHRYSLER GROUP, LLC
  13. Remove the seal plugs from the transmission cooler and the transmission cooler lines.
  14. Using NEW  seals, install the transmission cooler lines (1b) to the transmission cooler (1c) and install the retaining clips (1a).
    GC0164958Courtesy of CHRYSLER GROUP, LLC
  15. Install the radiator air deflector (1c) and secure the side retainers (1b) and securely tighten the fasteners (1a).
    GC0164821Courtesy of CHRYSLER GROUP, LLC
  16. Install the front bumper reinforcement (1c). Tighten the nuts (1b) and bolts (1a) to the proper torque specification. Refer to TECHNICAL SPECIFICATIONS .
    GC0163589Courtesy of CHRYSLER GROUP, LLC
  17. Install the air cleaner inlet tube (1b) and securely tighten the fastener (1a).
  18. Fill the cooling system. Refer to DRAINING AND FILLING THE COOLING SYSTEM - 2.4L  .
  19. Evacuate and charge the refrigerant system. Refer to PLUMBING, STANDARD PROCEDURE .
  20. Install the front bumper fascia. Refer to FASCIA, FRONT, REMOVAL AND INSTALLATION .
  21. Connect the negative battery cable. If equipped with an Intelligent Battery Sensor (IBS), connect the IBS connector.