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Removal And Installation: Installation

CAUTION:

Propeller shaft installation is a two-person operation. Never allow propeller shaft to hang from the center bearing, or while only connected to the transmission or rear axle flanges. A helper is required. If a propeller shaft section is hung unsupported, damage may occur to the shaft, coupler, and center bearing from over-angulation. This may result in driveline vibrations or component failure.

  1. If removed, install the axleshaft actuator and tighten the fasteners to the proper torque specification. Refer to TORQUE SPECIFICATIONS  .
    GC0163347Courtesy of CHRYSLER GROUP, LLC
  2. Raise the RDU (1a) into position and tighten the two NEW  through fasteners (1b) to the proper torque specification. Refer to TORQUE SPECIFICATIONS  .
    GC0163850Courtesy of CHRYSLER GROUP, LLC
  3. Install the NEW  front RDU mounting fastener (1) and tighten to the proper torque specification. Refer to TORQUE SPECIFICATIONS  .
  4. Remove the hydraulic lift.
    GC0163566Courtesy of CHRYSLER GROUP, LLC
  5. Install a NEW  dust seal (1) on the pinion shaft of the RDU.
    GC0165841Courtesy of CHRYSLER GROUP, LLC
  6. Install a NEW  snap ring (1) in the propeller shaft.
    GC0166202Courtesy of CHRYSLER GROUP, LLC
  7. Connect the propeller shaft to the RDU pinion (1) and verify that the snap ring is seated in the groove on the pinion shaft.
    GC0165257Courtesy of CHRYSLER GROUP, LLC
  8. Position the new dust cover (1) over the propeller shaft rear joint.
    GC0164236Courtesy of CHRYSLER GROUP, LLC
  9. Install the propeller shaft center support fasteners (1) and tighten to the proper torque specification. Refer to TORQUE SPECIFICATIONS  .
  10. Remove the propeller shaft support special tools.
  11. Remove the tape and the protective sleeve from the propeller shaft.
  12. Install the propeller shaft skid plate and tighten the fasteners.
  13. Connect the wiring harness connector to the differential actuator.
    GC0166191Courtesy of CHRYSLER GROUP, LLC
    NOTE:

    If replacing the RDU, it is necessary to record the last two characters of the code in the area indicated (a) of the new RDU for performing the self learning procedure.

  14. When replacing the RDU, connect the diagnostic scan tool, enter Miscellaneous Functions of the DriveTrain Control Module (DTCM) and perform the self-learning procedure for the RDU.
  15. Check and correct the fluid level in the RDU. Refer to FLUID, DIFFERENTIAL, STANDARD PROCEDURE .
  16. Install the fasteners that attach the rear stabilizer bar to the rear crossmember. Refer to STABILIZER BAR, REAR SUSPENSION, REMOVAL AND INSTALLATION .
  17. Install the rear halfshafts. Refer to REMOVAL AND INSTALLATION .
  18. Install the rear knuckles. Refer to KNUCKLE, REAR, REMOVAL AND INSTALLATION .
  19. Install the rear tires and wheels. Refer to REMOVAL AND INSTALLATION .
  20. Install the muffler. Refer to MUFFLER, EXHAUST, REMOVAL AND INSTALLATION or MUFFLER, EXHAUST, REMOVAL AND INSTALLATION .
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