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Removal And Installation: 2.4L: Installation

  1. Install a new seal on the tank.
    GC0163996Courtesy of CHRYSLER GROUP, LLC
  2. Install the fuel pump assembly and connect the fuel vapor recovery pipe, taking care to match the references (1a), (1b) and (1c) indicated in the figure.
  3. Tighten the fuel pump assembly lock nut.
  4. Using the hydraulic lift, put the fuel tank into position.
  5. Engage the fuel delivery pipe with the retaining clips.
  6. Connect the quick coupling of the vapor hose from the fuel tank to the canister.
    GC0163072Courtesy of CHRYSLER GROUP, LLC
  7. Install the rear support bracket fasteners (1) and tighten to the proper torque specification. Refer to TORQUE SPECIFICATIONS  .
    GC0165796Courtesy of CHRYSLER GROUP, LLC
  8. Install the front support bracket fasteners (1a) and tighten to the proper torque specification. Refer to TORQUE SPECIFICATIONS  .
  9. Remove the hydraulic lift (1b).
  10. Engage the right rear brake lines and close the retaining clips.
  11. Engage the rear brake lines and close the retaining clips.
  12. Install the fastener securing the heat shield to the body.
  13. Install the right side cover, tighten the fastener and install the retainer buttons.
  14. Engage the fuel vapor hose with the retaining clips.
  15. Connect the hose to the fuel fill tube and tighten the clamp.
  16. Connect the quick coupling of the vapor pipe.
  17. Connect the quick coupling of the fuel delivery pipe.
  18. Connect the wire harness connector to the electric fuel pump.
  19. Install the access covers for the fuel pump and securely tighten the fastener.
  20. Install the rear seat cushion. Refer to SEAT CUSHION, REMOVAL AND INSTALLATION .
  21. Install the propeller shaft assembly. Refer to REMOVAL AND INSTALLATION .
  22. Install the muffler assembly. Refer to MUFFLER, EXHAUST, REMOVAL AND INSTALLATION .
  23. Remove the support and lower the vehicle.