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Home › Kia › 2001 › Magentis SE, 2.4 6, Standard › Repair and Diagnosis › Transmission › Manual Trans › Overhaul › Manual Transaxle System › Manual Transaxle Assembly › Reassembly

Manual Transaxle Assembly: Reassembly

  1. Install the drive shaft oil seal using the special tool (09431-21200).
    NOTE: Insert the oil seal straightly.
    Fig 1: Installing Drive Shaft Oil Seal
    G02702386
  2. Install the shift arm and the select arm in the transmission case.
    Fig 2: Installing Shift Arm & Select Arm
    G02702387
  3. Install the detent body cover and the roller bearing.
    Fig 3: Installing Detent Body Cover & Roller Bearing
    G02702388
  4. Install the differential assembly.
    Fig 4: Installing Differential Assembly
    G02702389
  5. Install the output shaft assembly and the input shaft assembly.
    Fig 5: Installing Input & Output Shaft Assemblies
    G02702390
  6. Install the bearing retainer.
    Fig 6: Installing Bearing Retainer
    G02702391
  7. Install the shift fork (1st & 2nd).
    Fig 7: Installing Shift Fork (1st & 2nd)
    G02702392
  8. Install the shift fork (3rd & 4th).
    Fig 8: Installing Shift Fork (3rd & 4th)
    G02702393
  9. Install the shift fork (5th & Rev).
    Fig 9: Installing Shift Fork (5th & Rev)
    G02702394
  10. Install the shift rail.
    Fig 10: Installing Shift Rail
    G02702395
  11. Install the interlock body and the control shaft.
    Fig 11: Installing Interlock Body & Control Shaft
    G02702396
  12. Assemble the clutch housing and the transmission case with the snap ring extended.
    Fig 12: Extending Snap Ring To Assemble Clutch Housing To Transaxle Case
    G02702397
  13. Install the select lever, the shift lever and the sealing cap.
    Fig 13: Installing Select Lever, Shift Lever & Sealing Cap
    G02702398
  14. Install the side cover and the reverse idler gear assembly.
  15. Install the poppet ball assembly.
    Fig 14: Installing Poppet Ball Assembly
    G02702399
  16. Install the reamer bolt.
    Fig 15: Installing Reamer Bolt
    G02702400
  17. Install the clutch release fork shaft and the release bearing sleeve.
    Fig 16: Installing Clutch Release Fork Shaft & Release Bearing Sleeve
    G02702401
  18. Install the speedometer driven gear.
    Fig 17: Installing Speedometer Driven Gear
    G02702402
  19. Install the backup lamp switch.
    Fig 18: Installing Backup Lamp Switch
    G02702403
  20. Install the clutch release cylinder mounting bracket.
    Fig 19: Installing Clutch Release Cylinder Mounting Bracket
    G02702404
  21. Install the shift control mounting bracket.
  22. Install the mounting bracket.
    Fig 20: Installing Transaxle Mounting Bracket
    G02702405
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