FixVault

Section 16 (Overhaul): Differential: Pre-Inspection

WARNING: This page is about a different car, the 2001 Kia Rio. However, it is still accessible from the selected car via links, so may be relevant.

Before disassembly, measure backlash of side gears and pinion gears. If not within specification, replace differential assembly.

Backlash 

Standard: 0.001~0.004 in. (0.025~0.1 mm) 

Maximum: 0.020 in. (0.5 mm) 

Fig 1: Measuring Side Gear & Pinion Gear Backlash
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