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SEDONA ECM Reprogramming (ENG005)

Publication date: 2001-12-01
Reference number: ENG005

SEDONA ECM REPROGRAMMING

SEDONA ECM REPROGRAMMING

TECHNICAL SERVICE BULLETIN

Reference Number(s): Engine 005, Date of Issue:  December 2001
KIA: Sedona
VOLUME: 2
GROUP: Engine

SUBJECT

Sedona ECM Reprogramming 

This bulletin provides information relating to a logic change in Sedona ECM software to improve cold driveability. Some Sedona vans built prior to 11/19/01 may exhibit a hesitation on cold drive-away. If you have a vehicle with a cold hesitation complaint with a production date prior to 11/19/01, follow the REPROGRAMMING PROCEDURES  in this bulletin using the equipment shown below.

Fig 1: Identifying Programming Adapter, Auxiliary Power Supply Power Receptacle And Hi Scan Pro Power Supply Cable
G03329101

The ECM part number has not changed, however all ECM's in PDC stock have the new software logic.

INSPECTION PROCEDURE:

  1. Check the production date on the FMVSS door label to determine if vehicle falls within the production range.
  2. Use the Hi-Scan Pro to identify the ECM calibration in the vehicle by entering "SEDONA", "ENGINE CONTROL", ECU ROM I.D.
    • If the calibration identification on line 1 is "8105 F6", then the vehicle has the latest calibration - DO NOT REPROGRAM.
    • If the calibration identification is "8105 F4" or "8105 F2", proceed to REPROGRAMMING PROCEDURE  .

REPROGRAMMING PROCEDURE:

  1. Connect reprogramming adapter to Hi Scan Pro as shown.
    2. Fig 2: Identifying Reprogramming Adapter And Cable
    G03329102
  2. Connect DLC adapter cable to reprogramming adapter cable connector.
    3. Fig 3: Identifying DLC Adapter Cable
    G03329103
  3. Remove the program card from the upper slot on the Hi Scan Pro tool and insert the Sedona reprogramming card.
    4. Fig 4: Replacing Program Card
    G03329104
  4. Connect auxiliary power supply cable receptacle (from Hi Scan Pro) to positive and negative battery terminals.
    5. Fig 5: Identifying Auxiliary Power Supply Receptacle
    G03329105
  5. Connect power supply plug (lighter-style plug) to receptacle, and plug reprogramming adapter power supply plug into bottom of power supply plug as shown.
    6. Fig 6: Connecting Power Supply Plug To Receptacle & Plugging Reprogramming Adapter Power Supply Plug Into Power Supply Plug
    G03329106
  6. Attach other end of Hi Scan Pro power supply cable to tool as shown.
    NOTE: Power supply interruptions will prevent proper reprogramming. Make sure plugs are securely and completely inserted.
    7. Fig 7: Attaching Other End Of Hi Scan Pro Power Supply Cable To Tool
    G03329107
  7. Connect the white DLC connector to the under hood DLC connector.
    8. Fig 8: Connecting White DLC Connector To Under Hood DLC Connector
    G03329108
  8. Turn ignition key to "on".
  9. Turn Hi Scan Pro tool on, select option 01: "SEDONA 3.5L COLD HESITATION" from the Hi Scan Pro screen, press the "ENTER" key.
    10. Fig 9: Selecting Option 01: "SEDONA 3.5L COLD HESITATION"
    G03329109
  10. Select option 01: "SEDONA COLD HESITATION (AUTO)" and press the "ENTER" key.
    11. Fig 10: Selecting Option 01: "SEDONA COLD HESITATION (AUTO)"
    G03329110
  11. At the prompt, enter password "0525" and press the "ENTER" key.

    Reprogramming will proceed as shown below.

    12. Fig 11: Reprogramming Display (1 Of 5)
    G03329111
    Fig 12: Reprogramming Display (2 Of 5)
    G03329112
    Fig 13: Reprogramming Display (3 Of 5)
    G03329113
    Fig 14: Reprogramming Display (4 Of 5)
    G03329114
    Fig 15: Reprogramming Display (5 Of 5)
    G03329115
  12. After "REPROGRAMMING COMPLETED!" message is received, disconnect all connectors and turn ignition key to the "OFF" position. Close DLC cover. Proceed to step  17 .
    Fig 16: "REPROGRAMMING COMPLETED!" Display
    G03329116
    NOTE: If the reprogramming did NOT complete properly or was interrupted, repeat the process using the following procedure.
  13. From the initial screen select option 01: "SEDONA 3.5L COLD HESITATION" and press the "ENTER" key.
    14. Fig 17: Selecting Option 01: "SEDONA 3.5L COLD HESITATION"
    G03329117
  14. Select option 02: "SEDONA 3.5L COLD HESITATION (ERROR)" and press the "ENTER" key.
    15. Fig 18: Selecting Option 02: "SEDONA 3.5L COLD HESITATION (ERROR)"
    G03329118
  15. At the prompt, enter the password "8105" and press the "ENTER" key. Reprogramming will proceed as shown below.
    16. Fig 19: Reprogramming Display (1 Of 5)
    G03329119
    Fig 20: Reprogramming Display (2 Of 5)
    G03329120
    Fig 21: Reprogramming Display (3 Of 5)
    G03329121
    Fig 22: Reprogramming Display (4 Of 5)
    G03329122
    Fig 23: Reprogramming Display (5 Of 5)
    G03329123
  16. After "REPROGRAMMING COMPLETED!" message is received, disconnect all connectors and turn ignition key to the "OFF" position. Close DLC cover.
    17. Fig 24: Display Programming Completed
    G03329124
  17. Remove cover from engine compartment fuse box, remove 10 amp powertrain (P/TRN) fuse and wait for a minimum of 10 seconds. Reinstall fuse and replace fuse box cover.
    18. Fig 25: Removing P/TRN Fuse
    G03329125
  18. Start engine and verify normal operation.

AFFECTED PRODUCTION RANGE:

All Sedona vans with production dates prior to 11/19/01.

PART NUMBER INFORMATION:

PART NUMBER INFORMATION

Description Previous P/N New P/N
ECM Assembly 39110 39600 Same

WARRANTY INFORMATION:

WARRANTY CLAIM INFORMATION

Claim Type Causal P/N Qty. Cond. Code Cause Code Repair Description Labor OP Code Time Related Parts Qty.
W 39110 39600 0 N99 C99 Reprogram ECM 91004A00 0.3 None 0
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