FixVault

Power Steering Gear Box: Removal

  1. Loosen wheel lug nuts.
  2. Raise front of vehicle and support it with safety stands.
  3. Remove wheels and tires.
  4. Pull out cotter pins, and remove nuts.
  5. Separate tie rod from knuckle arm with SST (0K130 283 021). 
    NOTE: Replace nuts temporarily so that screw threads do not become damaged.
    Fig 1: Separating Tie Rod From Knuckle
    G01078712Courtesy of KIA MOTORS AMERICA, INC.
  6. Remove bracket fixed to pipes and gear box after loosening two bracket bolts and nuts.
  7. Disconnect high-pressure line and return line.
    NOTE: Use a container or rags to catch power steering fluid when disconnecting high pressure line and/or return line.
  8. Remove two universal joint pinch bolts and intermediate shaft pinch bolt.
  9. Remove four steering column nuts from vehicle and then remove sealing cover.
  10. Loosen two steering rack nuts.
  11. Remove change control rod and extension bar from transaxle.
  12. Remove exhaust pipe and catalytic converter.
    Fig 2: Removing Exhaust Pipe And Catalytic Converter
    G01078713Courtesy of KIA MOTORS AMERICA, INC.
  13. Remove the cross member
  14. Remove No.1 engine mounting to Chassis bolts.
    Fig 3: Removing No.1 Engine Mount
    G01078714Courtesy of KIA MOTORS AMERICA, INC.
  15. Support (and secure if possible) subframe with a transaxle jack or suitable floor jack.
    Fig 4: Supporting Subframe
    G01078715Courtesy of KIA MOTORS AMERICA, INC.
  16. Remove bolts and nuts from the both end of subframe and rear lower arm bushing.
    Fig 5: Removing Bolts And Nuts From The Both End Of Subframe
    G01078716Courtesy of KIA MOTORS AMERICA, INC.
  17. Remove steering rack from right side of vehicle slowly lowering subframe. If necessary, replace rack and linkage entirely, do not disassemble.
    Fig 6: Removing Steering Rack
    G01078717Courtesy of KIA MOTORS AMERICA, INC.